Drivecon Crane Commander Series Manuale utente
"the Sine of Quality"
INSTRUCTION MANUAL
Series AC Crane/Hoist Drives
RANE OMMANDER
Rev. 2-8-02
02725'5,9(6$1'&21752/6
Table of Contents
Section 1 Introduction
1.1 General 2
1.2 Receiving 2
Section 2 Installation
2.1 Location 3
2.2 Clearances 3
2.3 Mounting Dimensions 4
2.4 Standard drive ratings 8
2.5 Common speci ication 10
Section 3 Wiring
3.1 Interconnection 11
3.2 Hoist interconnection diagram 12
3.3 Wire size & circuit breaker selection 13
3.4 Grounding 14
3.5 Motor thermal overload relay 15
3.6 Brake motor magnetic contactor 15
3.7 Special cautions on wiring 15
Section 4 External connection layout
4.1 Component outline 17
4.2 Function description o main circuit terminal (TM1) 19
4.3 D61530 120V isolator instructions 23
4.4 Function description o control terminal (TM2) 26
Section 5 Digital operator control
5.1 Introduction and con iguration 32
5.2 Function parameter setting 35
5.3 Function code descriptions (Fn00-Fn71) 36
5.4 Factory de ault load 'Quick Set' 57
Section 6 Test run
6.1 Precautionary checks be ore test running 59
6.2 Test run 60
Section 7 Setting and adjust ent
7.1 General description o settings and adjustments 61
7.2 Example o digital operator control and requency command 62
Section 8 Fault indications 64
Section 9 Maintenance 68
Reference
a. Measurement o voltage and current 69
b. Troubleshooting procedure. 70
c. Electromagnetic compatibility (EMC) o inverter. 72
Appendix A Peripheral - Ground Fault Protection 76
Appendix B Peripheral - Digital Operator Extension 77
Appendix C - User Progra List 78
Appendix D - Ter inal Function List 80
Appendix E - D61530 (D61531) Input Isolator Instructions 81
Appendix F - 'B' size working sche atics i
ii
DANGER!
The Crane Commander inverter contains hazardous internal
voltages and should be serviced only by qualified ersonnel.
Most com onents are not user serviceable therefore, consult
Drivecon Cor oration if a roblem should arise.
Drivecon Corporation
820 Lakeside Drive
Gurnee, IL 60031 SA
Phone: (847) 855-9150
Fax: (847) 855-9650
Definitions:
Qualified Person:
For the purpose of this instruction manual and product labels, a QUALIFIED PERSO is one who
is familiar with the installation, construction, operation and maintenance of the equipment, and the
hazards involved. In addition, the person must have the following qualifications:
1. Is trained and authorized to energize, de-energize, clear, ground and tag circuits and
equipment in accordance with established safety practices.
2. Is trained in the proper care and use of protective equipment such as rubber gloves, hard hat,
safety glasses or face shields, flash clothing, etc., in accordance with established safety
practices.
3. Is trained in rendering first aid.
DANGER: For the purpose of this manual and product labels, DA GER indicates loss of life,
severe personal injury or substantial property damage WILL result if proper
precautions are not taken.
WARNING: For the purpose of this manual and product labels, WAR I G indicates loss of life,
severe personal injury or substantial property damage CA result if proper
precautions are not taken.
CA TION: For the purpose of this manual and product labels, CAUTIO indicates minor
personal injury or property damage can result if precautions are not taken.
NOTE: For the purpose of this manual and product labels, OTES merely call attention to
information that is especially significant in understanding and operating the drive.
iii
Preliminary - 'Crane Commander' Series
Thank you for purchasing this Drivecon 'Crane Commander' variable frequency AC motor drive.
NOTE: Please read and understand this manual before operating the inverter.
DANGER: Make sure all sources of power are removed from inverter and internal capacitors
are discharged or personal injury may result.
This will ensure safe and reliable operation of the inverter.
Quick setup and operation procedure.
Warning: Insure only qualified personnel install and operate this inverter. Installation must
comply with NEC, CMAA and all appropriate local codes.
1. Connections:
AC mains power L1, L2, and L3 at TM1
Motor connections T1, T2, and T3 at TM1
Control wiring - Terminal strip TM2 - note numbering on page 11 and 12.
Select either keypad or remote terminal strip operation.
2. Keypad operation
The following functions must be set after loading the 'Quick-load' feature. This is used only
to verify operation. ot suited for normal operation. Fn29=0 for hoist Fn29= 1 for
traverse operation and then set Fn10, Fn11 = 0 and Fn25 = set operating frequency desired.
NOTE: Forward run and reverse run are limited to momentary operation only for increased
safety.
3. Remote input operation
Install forward, reverse, speed reference and other connections to terminal strips TM2 for
24VDC connections or TB1 of D61530 for 120VAC connections - refer to interconnection
diagram on page 11 and 12.
The following functions will be set using the 'Quick-load' feature:
Fn29=0 for hoist Fn29= 1 for traverse operation.
Fn10=1, Fn11 = as required for speed control method, default =2 (preset steps)
4. CA TION: The Crane Commander is equipped with the 'Quick-Set'TM function. These
pre-set parameters are tailored for either hoists or traverse motions. They are general
setpoints and not considered the final setpoints. Please consult the manual and program the
drives with specific parameters which maximize function and safety of the equipment.
5. CA TION: When connecting a potentiometer to terminals 12, 13, and 14 this should be in
strict compliance with wiring detail on page 11 and 12. Incorrect wiring will damage the
inverter.
6. CA TION: Control supply voltage
On CC-4110, CC-4150 and CC-4220 set the supply voltage by removing the front cover and
repositioning the link on the supply PCB. A caution label indicates this must be done
prior to operation of the inverter. ormal setting is 460VAC. Do not change if 460V
corresponds with your supply.
THE ABOVE ARE MINIMUM SETTINGS REQUIRED TO OPERATE THE INVERTER. MANY OTHER
OPERATING FEATURES ARE AVAILABLE AND ARE DETAILED IN THIS MANUAL. IT IS STRONGLY
RECOMMENDED THAT THIS MANUAL BE READ AND UNDERSTOOD TO OBTAIN OPTIMUM PER-
FORMANCE FROM YOUR INVERTER. SHOULD ANY QUESTIONS EXIST PLEASE FEEL FREE TO
CONTACT DRIVECON CORPORATION AT (847) 855-9150.
1
Thank You!
We at Drivecon Corporation and affiliated dealer appreciate your purchase of this 'Crane Com-
mander' inverter or, adjustable frequency drive. When properly installed, operated and maintained,
the inverter will provide a lifetime of reliable operation. It is mandatory that the person who oper-
ates, inspects, and maintains this equipment thoroughly read and understand this manual.
This instruction manual has been designed to serve as a self-supporting guide for the proper installa-
tion, operation, and maintenance of the inverter adjustable frequency drive. If you require addi-
tional assistance please feel free to contact either your local supplier or Drivecon Corporation at
(847) 855-9150.
DANGER: DO NOT touch any circuit components while AC main power is on or immediately
after the main AC power is disconnected from the unit. You must wait until the red charge lamp
(LED 101) on the main control board goes out before servicing the inverter or any component of the
system. Typically 2 minutes.
DANGER: DO NOT make any contact with the circuit before inverter is disconnected from the AC
line and discharged. Failure to adhere to this warning could result in serious or personal injury.
Drivecon strongly suggests a complete OSHA approved load test of any hoist equipment
after installation of this equipment to overhead cranes or hoists. Drivecon Corporation is always
available for on-site commissioning of this equipment. The Crane Commander is designed for
operation of traverse motions or hoist motions with properly operating mechanical load brakes.
Consult Drivecon for operating hoists without mechanical load brakes. The Crane Commander is
suited for CMAA class A-D use only.
WARRANTY:
Drivecon Corporation warrants that all products manufactured by it to be free from defects in mate-
rial and/ or workmanship under proper and normal use by the initial user. This warranty shall expire
eighteen (18) months following the date of shipment of such product to the purchaser or twelve (12)
months after such parts or products are first placed in service or operation, whichever shall first
expire. Drivecon Corporation is the sole determinant of all claims under warranty and no credit will
be allowed for damaged equipment resulting from improper installation or unauthorized repairs or
alterations. During this warranty period, Drivecon will repair or replace, FOB its plant, any parts
reported to and found to be defective by its inspection. Drivecon will not assume any expenses or
liability for any work done on its equipment outside of Drivecon plant without its written consent
and such unauthorized work will automatically void Drivecon's warranty. Equipment purchased
from others and resold by Drivecon, will carry the warranty of the manufacturer. This warranty is
in lieu of all other warranties expressed or implied including warranty of merchantability of fitness
for a particular use. Also Drivecon specifically does not warrant for any consequential damages
whatsoever. Drivecon does not assume or authorize any other person to assume for it any obligation
in connection with the sale of its products, except as herin expressly stated.
DANGER!
Hazardous voltage within can cause serious injury or death. Operating drive from keypad may disable
safety circuits and result in danger or injury. Only qualified personnel should work on this equipment after
familiarization with its operation. Turn OFF and lock out power at main panel. llow capacitors to bleed off
prior to servicing.
Section 1: Introduction
1.1 General
Crane Commander series is a high performance 230V or 460V crane and hoist duty inverter
which incorporates a high efficiency Pulse Width Modulated (PWM) design. The output closely
approximates a sinusoidal current waveform to allow variable speed control of any conventional 3
phase squirrel cage induction motor or properly modified wound rotor motor without the need of
special output filters. Please consult Drivecon Corporation if any question exists regarding the
motor planned to be connected to the inverter.
1.2 Receiving
This unit has been put through strict Q.C. tests at the factory prior to shipment.
Before unpacking please check the following:
Please compare the description of the product found on the name plate with your purchase
order.
Inspect for transport damage (serious damage of carton may lead to unit damage)
Please check the following after unpacking:
If the specifications (current and voltage) on the front cover name plate matches your
application requirements.
Check all the electrical connections and screws.
Verify that there is no visible damage to any of the components.
ote: If any part of the inverter is damaged or lost, please notify the carrier and Drivecon
Corporation immediately.
CA TION: Should damage occur during transportation, installation and power
supply connection may lead to further damage.
2
Section 2: Installation of the Crane Commander.
2.1 Location
Proper location of the inverter is imperative to achieve specified performance & normal
operation life expectancy. The inverter should always be installed in areas where the following
conditions exist:
Within ambient operating temperature range:
Enclosed type:-10° to 40°C (14° to 104°F)
Open chassis type: -10° to 50°C (14° to 122°F)
Rating of enclosure: CC- 204, 207, 215, 222 all rated at EMA1/IP20. CC-207, 215, 222, 237, CC-
407, 415, 422, 437 all rated protected chassis IP00. CC 255-2220, 455-4220 all are EMA1/IP20.
Protected from rain and moisture.
Shielded from direct sunlight.
Free from metallic particles and corrosive gas.
Free from excessive vibration. (Below 0.5G)
NOTE: Inverter life expectancy will be shortened if these points are not followed.
2.2 Clearances
For cooling and maintenance purpose, sufficient clearance (as shown in figure 2.2) around inverter
is necessary to keep effective ventilation. Inverter must be installed with heat sink fins oriented
vertically.
Fig. 2.2 Location and Positioning of Crane Commander.
3
(a) Front view (b) Side view
4
2.3 Mounting Dimensions
LE GTH
L1 L2 L3
MODEL
CC-204 7.48" 7.09" 7.60"
CC-207 7.48" 7.09" 7.60"
CC-215 9.06" 8.66" 9.20"
CC-222 9.06" 8.66" 9.20"
Fig. 2.3a Mounting Dimension of CC 204-222
Please refer to Appendix E of this manual for dimension drawings on disk.
Format is AutocadTM R13. (.DWG and .DXF)
5
CC-237
CC-407, 415, 422
CC-437
MODEL # H
CC- 237 7.00"
CC-407, 415, 422 6.00"
Fig. 2.3b Mounting Dimension of CC 237, 407-437
Please refer to Appendix E of this manual for dimension drawings on disk.
Format is AutocadTM R13. (.DWG and .DXF)
6
CC-255
CC-455
CC-475
CC-275
Fig. 2.3c Mounting Dimension of CC 255-275, 455-475
Please refer to Appendix E of this manual for dimension drawings on disk.
Format is AutocadTM R13. (.DWG and .DXF)
Questo manuale è adatto per i seguenti modelli
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