Ducane 455 INCH 3-BURNER Manuale utente

ASSEMBLY GUIDE

 DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

Leaking gas may cause a fire or explosion

which can cause serious bodily injury or death,

or damage to property.

 WARNING

1. Do not store or use gasoline or other

flammable vapors and liquids in the vicinity

of this or any other appliance.

2. An LP cylinder not connected for use shall

not be stored in the vicinity of this or any

other appliance.

 WARNING

Follow all leak-check procedures carefully

in this manual prior to barbecue operation.

Do this even if the barbecue was dealer-

assembled.

NOTICE TO INSTALLER

These instructions must be left with the owner

and the owner should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR

OUTDOOR USE ONLY.

 WARNING

Do not try to light this appliance without

reading the “Lighting” Instructions section of

this manual.

455 INCH² 3-BURNER & 545 INCH² 3-BURNER

SAVE THESE INSTRUCTIONS FOR

FUTURE REFERENCE

Customer Service: 1-800-382-2637

NOTE: Standard LP, Natural Gas and

System LP are designed for use with a

Ducane® portable cart.

2 www.ducane.com

Installation

NOTE: Your model may differ from those in the assembly photos.

____________________________________________________________________

 CAUTION: Although we make every effort to ensure that the assembly process

is as easy and as safe as possible, it is inherent with fabricated steel parts

that corners and edges can cause cuts if improperly handled during assembly

procedures. Be careful while handling any parts during assembly. IT IS STRONGLY

RECOMMENDED THAT HANDS BE PROTECTED WITH A PAIR OF WORK GLOVES.

____________________________________________________________________

 WARNING: Care must be taken to ensure that this grill is assembled

according to these instructions. Failure to assemble the grill properly could

create a ﬁre hazard or cause burns or other bodily harm.

____________________________________________________________________

ASSEMBLY

1. Assemble selected base cabinet kit before proceeding with these instructions.

2. Open the hood and remove the bubble wrapped side shelf package(s), Sear Grid®

package, and accessory package.

Important

This grill head is designed

to be mounted only on a

Ducane® base cabinet kit. DO

NOT attempt to mount on any

other type of base cabinet or

in any other manner.

Read all instructions before

proceeding with any assembly.

For an assembly view and

veriﬁcation of parts, see the

parts list and expanded view

of pages 13-15.

1-800-DUCANES 3

3. With the hood open, remove the hairpin clips from the hinge clevis pins (a). Close

the hood and slide clevis pins from the hood hinges (b). Lift the hood from the

burner box and place it on a nonabrasive surface.

4. Using the hex head screws and split lock-washers from the hardware bag, attach

the two hood knobs to the outside of the grill hood in the location shown. Tighten

screws from the inside rather than turning the knob, to avoid scratching paint.

5. Remove the Rotis-A-Grate® and the La-Va-Grate® from the burner box and

position the box on the previously assembled base cabinet kit.

3. (b)

3. (a)

4 www.ducane.com

6. Attach the burner box to the base cabinet using the four (4) 1/4x20x1" pointed

screws and the four (4) 1/4" teﬂon washers from the base cabinet kit (a). The

screws with the washers directly underneath go through the four holes in the

bottom of the burner box and engage in the caged nuts in the top of the base

cabinet (b). Engage all 4 screws before tightening any of the four (c). In order to

get the screws in the mounting holes of some grill models, it may be necessary

to carefully rotate the burners out of the way of the holes. Unscrew the burner

locking screw to release the burner.

____________________________________________________________________

 CAUTION: The screws used to attach the grill burner box to the base

cabinet must be tightened securely but not overly tight. The Teﬂon washers

used with these screws are very slippery and could lead to over-tightening

these screws. Care should be taken to avoid compressing the washer or

cracking the burner box.

____________________________________________________________________

 CAUTION: BE CAREFUL NOT TO PULL THE BURNERS OFF THE ORIFICES OR

TO DISCONNECT THE IGNITION WIRES.

____________________________________________________________________

6. (b)

6. (c)

6. (a)

1-800-DUCANES 5

7. Before retightening the burner locking screw (a), (b), be sure the burners are

correctly engaged over their respective oriﬁces. This can be done by removing the

control box or by viewing the burner/oriﬁce engagement from beneath the control

box (c).

____________________________________________________________________

 WARNING: FAILURE TO CHECK PROPER BURNER ORIFICE ENGAGEMENTS

COULD LEAD TO A HAZARDOUS CONDITION AND BODILY HARM.

____________________________________________________________________

Important

When connecting or

replacing any gas pipe

ﬁttings, all joints must

be sealed with a joint

compound (pipe dope) that

is resistant to the action of

(LP) gases.

7. (c)

7. (b)

7. (a)

Burner Locking Screws

6 www.ducane.com

FOR NATURAL AND SYSTEM LP GRILLS. Install the Natural Gas (or System

LP) regulator/hose assembly on to the grills manifold supply pipe. To make the

connection, pull back the outer sleeve of the socket connector, (at the end of the

regulator/hose assembly), and insert all the way the male plug connection, (on the

grills manifold), and then release the outer sleeve of the socket connector. This will

produce a gas joint. After making gas connections, check all joints for leaks using

soapy water and a brush. See Owner’s Guide for more on Natural Gas (or System

LP) installation.

After making gas connections, check all joints for leaks using soapy water and

a brush.

____________________________________________________________________

 WARNING: NEVER USE AN OPEN FLAME TO TEST FOR GAS LEAKS.

____________________________________________________________________

9. Assemble the side shelf frame(s) using four (4) #8 x 1 1/2 Phillip’s ﬂat head screws

(a-c). Depending whether your model has one or two side shelves, attach the side

shelf to either or both sides of the burner box, using four (4) 1/4 x 1 1/4" black

screws, 1/4-20 nuts, and stainless steel shelf support washers (oval, with two holes).

The washers should go on the inside of the burner box with the raised rib side

facing away from the surface of the burner box (d). The nuts go on the inside of

the burner box. Tighten all four nuts securely (e).

1-800-DUCANES 7

____________________________________________________________________

 WARNING: FAILURE TO INSTALL THE SIDE SHELF FRAME PROPERLY

COULD CAUSE THE SHELF TO LOOSEN AND FALL, CAUSING BODILY HARM.

____________________________________________________________________

9. (b)

9. (a)

9. (c)

9. (e)

9. (d)

8 www.ducane.com

Side-Order Cooker® installation. If your grill does not have a

Side-Order Cooker® go to step 16.

10. Remove Side-Order Cooker® packaging and remove contents.

11. Facing the front of the barbecue hold the front of the

Side-Order Cooker®

(control knobs in front) towards you.

12. Slide the left side ﬂange into the shelf opening, towards the burner box, and

then push the right side of the Side-Order Cooker® down into place. This action

engages the two spring locks on the right side of the Side-Order Cooker®.

11.

12. 12.

10.

1-800-DUCANES 9

13. To install the provided hose retention clip:

a. Push the female quick disconnect through the retention clip.

NOTE: The orientation of the clip hole. This will be a tight ﬁt, but it is

needed to best secure the hose.

b. Now attach the hose retention clip to the side table using the screw provided.

____________________________________________________________________

 WARNING: FAILURE TO HAVE THE HOSE IN THE HOSE RETENTION CLIP MAY

RESULT IN AN EXPLOSIVE FLAME-UP, WHICH CAN CAUSE SERIOUS BODILY

INJURY OR DEATH.

____________________________________________________________________

14. To connect the gas line:

a. Pull back collar on the quick disconnect at the end of the gas hose.

14a.

13a.

13b.

Important

Do this before attaching clip

to side table.

10 www.ducane.com

b,c. Push quick disconnect over plug coming down from Side-Order Cooker® and

slide collar forward locking it into place.

15. Remove any white protective coating from the stainless steel surfaces of the

Side-Order Cooker®.

16. Replace the Rotis-A-Grate® at the rear of the burner box by lowering it over the

Rotis burner, and hooking the supports on the back of the Rotis-A-Grate® over the

rear edge of the burner box. Reinstall the La-Va-Grate® into the burner box by ﬁrst

placing the front edge of the La-Va-Grate® on the lower set of supports on the front

of the burner box. Holding the ﬂange (with the “arrow” shaped cut-out) on the rear

of the La-Va-Grate®, rotate the rear edge down so that it rest on the lower “shelf ”

of the Rotis-A-Grate®. The “arrow” on the rear ﬂange should be pointing up.)

17. Carefully put the hood back on the burner box and refasten with the clevis pins

and hairpin clips.

16.

14b. 14c.

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