Ducati MULTISTRADA 1200S ABS 2015 Manuale di istruzioni

2015 DUCATI MULTISTRADA 1200S ABS

Workshop Manual

MTS(E4).01 - General

Symbols - Abbreviations - References

Product specifications

Dangerous products - warnings

General maintenance instructions

General safety rules

MTS(E4).02 - Model-specific information

Model identification

Identification data

MTS(E4).03 - Technical data

Technical specifications

Lights/instrument panel

Injection system

Fuel system

Injection-ignition system

Charging system/generator

Hydraulic brakes

Rear suspension

Rear wheel

Front suspension

Front wheel

Cooling system

Gearbox

Cylinder/piston

Crankshaft

Timing system/valves

Transmission

Colours

General

Overall dimensions

Dimensions

Fuel, lubricants and other fluids

Tightening torque settings

Frame tightening torque values

Engine tightening torque values

Service tools

Diagnosis special tools

Frame special tools

Engine special tools

MTS(E4).04 - Maintenance operations

Vehicle pre-delivery

Scheduled maintenance chart

Operations to be carried out by the customer

Operations to be carried out by the dealer

Maintenance operations

Filling the clutch hydraulic circuit

Draining the clutch hydraulic circuit

Changing the clutch fluid

Adjusting the rear shock absorber

Front fork adjustment

Adjusting the position of the gearchange pedal and rear brake pedal

Adjusting the front brake control lever

Checking rear brake pad wear and replacing brake pads

Checking front brake pad wear and replacing brake pads

Adjusting the chain tension

Adjusting the steering head bearing play

Changing the fluid in the rear brake system

Changing the fluid in the front brake system

Changing the coolant

Check coolant level

Changing and cleaning the air filters

Changing the spark plugs

Change timing belts

Checking valve clearance

Changing the engine oil and filter cartridge

Check engine oil level

MTS(E4).05 - Fairings

Rear-view mirrors

Refitting the headlight fairing

Removing the headlight fairing

Refitting the panel

Removing the panel

Fairings

Refitting the tank fairings

Removing the tank fairings

Refitting the front half-fairing

Removing the front half-fairing

Seat - tail guard and side body panels

Refitting the seat

Refitting side body panel and tail guard

Removing the side body panels and the tail guard

Removing the seat

Front mudguard - Belly pan

Refitting the belly pan

Removing the belly pan

Refitting the front mudguard

Removing the front mudguard

Rear mudguard - Splash guard

Refitting the splash guard

Removing the splash guard

Refitting the rear mudguard

Removing the rear mudguard

MTS(E4).06 - Electric system and engine management

Wiring diagram

Branch 10

Branch 9

Branch 8

Branch 7

Branch 6

Branch 5

Branch 4

Branch 3

Branch 2

Branch 1

Routing of wiring on frame

Key to wiring diagram

Technological Dictionary

Acronyms and abbreviations used in the manual

Charge system - Battery

Rectifier-regulator

Alternator / Generator

Refitting the battery

Removing the battery

Topping up the electrolyte

Recharging the battery

Checking the battery charging system

Electric starter

Solenoid starter

Starter motor

Electric starting system

Lighting

Replacing the tail light bulbs

Tail light

Aligning the headlight

Replacing the headlight bulbs

Headlight

Handlebar controls: controls

Right-hand switch

Left-hand switch

Safety and protection sensors: controls

Horn

Checking the fuses

Side stand switch

Air temperature sensor

Engine temperature sensor

Clutch switch

Oil pressure sensor

Gear/neutral sensor

Rear stop switch

Front stop switch

Electrical components: checks

Exhaust valve motor

Solenoid valves

Coils

Electronic components: checks

Accelerometers

Bluetooth

Inertial Measurement Unit (IMU)

Knock Sensor

Accelerator Position System (APS)

Lambda sensors

Ducati Cornering Lights (DCL)

Local Interconnect Network (LIN)

VIN line

Anti-lock Braking System (ABS)

CAN line

Ducati Wheelie Control (DWC)

Ducati Traction Control (DTC)

Rpm sensor (pick-up)

Throttle Position System (TPS)

Electronic Throttle Valve (ETV)

Black Box System (BBS)

Map sensor

Engine control unit (ECU)

Instrumentation: Dashboard

Restoring motorcycle operation via the PIN CODE

Key duplication

Replacing the battery in the active key

Keys

Immobilizer system

Light control

Bluetooth device setting

Setting the units of measurement

Backlighting setting

Clock setting

Date setting

Changing the PIN CODE

Pin Code

Customising the Riding Mode: Reset to default settings (ALL DEFAULT)

Customising the Riding Mode: Reset to default settings (DEFAULT)

Customising the Riding Mode: ABS setting

Customising the Riding Mode: DWC level setting

Customising the Riding Mode: DTC level setting

Customising the Riding Mode: Engine setting

Customising the Riding Mode: Parameter storage

Customising the Riding Mode

Setting MENU

Fog lights

Side stand warning

Error warnings

Warnings/Alarms

OIL SERVICE or SERVICE DATE or DESMO SERVICE indication

OIL SERVICE or SERVICE DATE or DESMO SERVICE countdown indication

OIL SERVICE zero warning

Service indication (SERVICE)

Cruise Control

Infotainment

Auxiliary functions

Ambient air temperature

Average speed

Instantaneous fuel consumption

Average fuel consumption

Clock

Trip time (TRIP TIME)

Residual range (RANGE)

Trip meter 2 (TRIP 2)

Trip meter 1 (TRIP 1)

Odometer (TOT)

Menu Functions

Engine Coolant temperature

Fuel level

Gear

DWC

ABS

DTC

Riding Mode

Motorcycle speed

Engine rpm indication (RPM)

Main functions

Parameter setting/displaying

Function buttons

Instrument panel

MTS(E4).07 - Chassis

Front wheel

Refitting the front wheel

Overhauling the front wheel

Removing the front wheel

Rear wheel

Refitting the rear wheel

Overhauling the rear wheel

Removing the rear wheel

Front brake control

Refitting the front brake system

Refitting the brake discs

Overhauling the front brake components

Removing the brake discs

Removing the front brake system

Maintenance operations

Refitting the front brake master cylinder

Removing the front brake master cylinder

Rear brake

Refitting the rear brake calliper

Refitting the rear brake disc

Removing the rear brake disc

Removing the rear brake calliper

Refitting the rear brake control

Disassembling the rear brake control

Removing the rear brake control

ABS system information

ABS system deactivation

ABS system operation information

Operating principle

ABS system components

Routing wiring harnesses/hoses

Refitting the ABS control unit

Removing the ABS control unit

Changing the rear phonic wheel sensor

Changing the front phonic wheel sensor

ABS component maintenance

Bleeding of the ABS hydraulic system

Adjusting the AIR-GAP of phonic wheel sensor

Handlebar unit: hand guard - rear.view mirrors - throttle control

Refitting the handlebar

Removing the handlebar

Reassembling the hand guards

Removing the hand guards

Refitting the rear-view mirrors

Removing the rear-view mirrors

Handlebar assembly: Throttle twistgrip

Refitting the throttle control

Removing the throttle control

Handlebar assembly: Hydraulic clutch control

Refitting the clutch slave cylinder

Removing the clutch slave cylinder

Refitting the clutch master cylinder assembly

Removing the clutch master cylinder assembly

Handlebar assembly: Hands free

Refitting the Hands Free

Removing Hands Free

Gear selector control

Refitting the gear change control

Disassembling the gear change control

Removing the gear change control

Fork - steering head: Front fork

Refitting the front fork

Overhauling the front fork

Removing the front fork

Fork - steering head: Steering assembly

Refitting the steering tube components

Removing the steering tube components

Steering angle adjustment

Adjusting the steering head bearing clearance

Rear shock absorber assembly

Refitting the rear suspension

Overhauling the rear shock absorber

Removing the rear shock absorber

Rear suspension system

Swinging arm

Refitting the rear swinging arm

Overhauling the rear swinging arm

Inspecting the swinging arm shaft

Removing the swinging arm

Refitting the rear wheel eccentric hub and rear wheel shaft

Removing the rear wheel eccentric hub and the rear wheel shaft

Final drive

Lubricating the chain

Washing the chain

Refitting the rear sprocket

Replacing the rear sprocket

Refitting the front sprocket

Removing the front sprocket

Inspection of the final drive

Footrest support

Refitting the footpegs

Removing the footpegs

StandsRefitting the centre stand

Removing the centre stand

Refitting the side stand

Removing the side stand

Inspecting the frame

Refitting the light assembly

Refitting the side plates

Refitting the structural parts and frame

Removing the side panels

Removing the light assembly

Removing structural components and frame

Tail light - Number plate holder

Refitting the number plate holder

Removing the number plate holder

Electrical components compartment

Refitting the electric components compartment

Removing the electric components compartment

MTS(E4).08 - Fuel/Exhaust system

Fuel tank

Refitting the fuel tank

Refitting the fuel tank flange

Removing the fuel tank flange

Refitting the tank filler plug

Removing the tank filler plug

Removing the fuel tank

Airbox ?V throttle body

Refitting the airbox and throttle body

Removing the airbox and throttle body

Air intake

Refitting the secondary air system

Removing the secondary air system

Refitting the air filters

Removing the air filters

Exhaust system

Refitting the exhaust system

Removing the exhaust system

Refitting the silencer

Removing the silencer

Canister filter

Refitting the Canister filter

Removing the canister filter

Canister filter system

MTS(E4).09 - Engine

Removing - refitting the complete engine

Refitting the engine

Removing the engine

Lubrication system: Oil pump

Refitting the oil pump

Reassembling the oil pump

Disassembling the oil pump gear

Removing the oil pump

Lubrication system: Oil cooler

Refitting the lubrication system

Inspecting the oil cooler

Removing the lubrication system

Lubrication system: Oil breather reservoir

Refitting the oil breather reservoir

Removing the oil breather reservoir

Cooling system: Water tank

Refitting the water tank

Removing the water tank

Cooling system: Water radiator

Refitting the cooling system hoses and unions

Removing the cooling system hoses and unions

Fitting the radiator

Replacing the electric fan

Removing the radiator

Cooling system: Water pump

Refitting the water pump

Removing the water pump

Cylinder head assembly: Checks and adjustments

Checking the engine timing

Checking valve lift

Checking and adjusting the valve clearance

Cylinder head assembly: Timing system

Refitting the timing outer covers

Refitting the timing belts

Refitting the cylinder heads pulleys/idler pulleys

Refitting the tensioner pins

Refitting the timing layshaft pulley

Removing the timing layshaft pulleys

Removing the tensioner pins

Removing the cylinder head pulley/fixed tensioner

Removing the mobile tensioner/timing belt

Removing the timing belt covers

Cylinder head assembly: Camshafts

Refitting the camshafts

Check of the camshafts and supports

Removing the camshafts

Cylinder head assembly: Valves - rocker arms

Refitting the cylinder heads

Overhauling the cylinder head components

Refitting the valve rocker arms

Removing the valve rocker arms

Refitting the valves

Removing the valves

Removing the cylinder heads

Cylinder/piston assembly

Refitting the cylinder/piston assembly

Overhauling the cylinder/piston components

Removing the cylinder/piston assembly

Clutch assembly: Clutch

Refitting the clutch

Checking and overhauling the components

Removing the clutch

Description of the clutch assembly

Clutch assembly: Clutch cover

Refitting the clutch cover

Disassembling the clutch cover

Removing the clutch cover

Clutch assembly: Primary drive gear

Refitting the primary drive gears and checking backlash

Removing the primary drive gears

Gearbox assembly: Linkages

Refitting the gearchange mechanism

Refitting the gear interlock plunger and ratchet

Disassembling gear interlock plunger and ratchet

Removing the gearchange mechanism

Gearbox assembly: Gearbox shafts

Reassembling the gearbox assembly

Reassembling the gearbox shafts

Inspecting the fork selector drum

Inspecting the gear selector forks

Overhauling the gearbox

Disassembling the gearbox shafts

Removing the gearbox assembly

Flywheel - generator

Refitting the flywheel/generator assembly

Overhauling the flywheel/generator assembly

Removing the flywheel/generator assembly

Refitting the generator cover

Reassembling the generator cover

Disassembling the generator cover

Removing the generator cover

Crankcase: Outer components

Refitting the starter motor

Removing the starter motor

Removing the starter motor idler gear

Refitting the timing gears

Removing the timing gears

Refitting the external components

Removing outer components

Crankcase: Casings

Closing the crankcase

Shimming the shafts

Reassembling the crankcase halves

Main bearings

Overhauling the crankcase halves

Separating the crankcase halves

Crankcase: connecting rod assembly

Refitting the connecting rod assembly

Reassembling the connecting rod assembly

Overhauling the connecting rod assembly

Disassembling the connecting rod assembly

Removing the connecting rod assembly

Symbols - Abbreviations - References

To allow quick and easy consultation, this manual uses graphic symbols to highlight situations in which maximum

care is required, as well as practical advice or information. Pay attention to the meaning of the symbols since they

serve to avoid repeating technical concepts or safety warnings throughout the text. The symbols should therefore

be seen as real "reminders". Please refer to this page whenever in doubt as to their meaning.

The terms right-hand and left-hand refer to the motorcycle viewed from the riding position.

Warning

Failure to comply with these instructions may put you at risk, and could lead to severe injury or even death.

Important

Failure to follow the instructions in text marked with this symbol can lead to serious damage to the motorcycle and

its components.

Note

This symbol indicates additional useful information for the current operation.

Smaltimento

This symbol supplies information on the disposal of a substance/material.

Product specifications

Symbols in the diagram show the type of threadlocker, sealant or lubricant to be used at the points indicated. The

table below shows the symbols used and the specifications of the various products.

Symbol

Specifications

Recommended

product

Engine oil (for characteristics see Fuel, lubricants and other fluids).

SHELL Advance

4T Ultra

DOT 4 special hydraulic brake fluid.

SHELL Advance

Brake DOT 4

SAE 80-90 gear oil or special products for chains with O rings.

SHELL Advance

Chain or

Advance Teflon

Chain

Anti-freeze (nitride, amine and phosphate free) 30 to 40% + water.

SHELL Advance

coolant or

Glycoshell

GREASE

Multipurpose, medium fibre, lithium grease.

SHELL Alvania

GREASE

Molybdenum disulphide grease, high mechanical stress and high temperature

resistant.

SHELL Retinax

HDX2

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