Dukane i220 Manuale utente
Intelligent Assembly Solutions
www.dukane.com/us
ISO 9001
Dukane products are manufactured
in ISO registered facilities
Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797–4900 • FAX (630) 797–4949
Dukane Part No. 403–594-02
iQ Series
ULTRASONIC INTEGRATED PRESS SYSTEM
i 220
User's Manual
AUTOMATED HAND PROBE PRESS
This User's Manual
Covers These Models
20122XC0P3
20121XC0P3
20122XC0P5
20121XC0P5
20242XC0P3
20242XC0P5
Printed in the United States of America.
Dukane Part Number: 403-594-02
Dukane ultrasonic equipment is manufactured under one or more of the following U.S. Patents:
3,772,538 3,780,926 3,825,481 3,832,019 4,131,505 4,208,001
4,277,710 5,798,599 5,880,580 6,984,921 7,225,965 7,475,801
7,819,158 8,052,816 8,245,748 8,720,516 8,721,817 9,144,937
Copyright © 2014 Dukane Intelligent Assembly Solutions
2900 Dukane Drive
St. Charles, IL 60174 USA
Notice of Rights:
All rights reserved. No part of this manual including the interior design, cover design and icons
may be reproduced, transmitted or utilized in any form or by any means, electronic, mechanical,
photocopying, recording, or by any information storage and retrieval system, without written
permission from Dukane Corporation.
Notice of Liability:
The information contained in this manual is distributed on an “As is” basis, without warranty.
While every precaution has been taken in the preparation of this manual, Dukane Corporation
shall not have any liability to any person or entity with respect to any liability, loss, or damage
caused or alleged to be caused directly or indirectly by the instructions contained in this manual,
or by the hardware products described herein.
Specications subject to change without notice.
This user’s manual documents product features, hardware, and controls software available
at the time this user's manual was published.
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iQSeries Ultrasonic Integrated Press System i220 User’s Manual
Dukane Manual Part No. 403-594-02
Revision History
Revision Revision
Number Summary Date
- 00 Original release. 06/05/2014
- 01 Removed Encoder Option and update 10/4/2016
Agency Compliance
- 02 Added stack surface temperature warning 06/15/2017
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iQSeries Ultrasonic Integrated Press System i220 User’s Manual
Dukane Manual Part No. 403-594-02
Contents
Section 1- Introduction .......................1
Section 2 - Health and Safety ..................5
Section 3 - Installation .......................13
Before Installation..................................15
Install the Press System.............................17
Rear Layout Overview ..............................18
Connecting Press Cables............................27
Flange Template ...................................32
Section 4 - Controls .........................33
Front Panel Controls ...............................35
Screen Basics .....................................40
Press Controls.....................................41
Press Ergonomic Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Section 5 - Operation ........................47
Press Start-up Sequence ............................49
Stopping the Weld Cycle ............................50
Using the Menus...................................51
Alarms...........................................69
Section 6 - Options..........................71
Overview.........................................73
Power Inlet Options ................................74
Distance Encoder ..................................76
Continued
General User Information .............................3
Press System Overview ..............................4
General Considerations ..............................7
Plastics Health Notice................................8
Electrical Safety ....................................8
Pneumatic Safety ..................................10
Lifting the Equipment ...............................11
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Dukane Manual Part No. 403-594-02
Contents
Section 7 - Acoustic Stack/Fixture Setup........79
Overview.........................................81
Stack Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Changing Stack Components.........................83
Stack Assembly and Torque Values ....................85
Fixture Installation .................................87
Section 8 - Stack Maintenance ................91
Inspection of the Acoustic Stack Components ............93
Reconditioning Stack Components ....................94
Section 9 - System Maintenance...............97
Section 10 - Contacting Dukane ..............101
Section 11 - Specications ..................105
Drawings ...................................107-109
Weights, Dimensions, Operating Environment ..........110
Compressed Air Requirements ...................... 111
AC Power Requirements ........................... 111
Models, Ultrasonic Pressure ........................ 112
Replacement and Repair Parts Lists .................. 113
Regulatory Agency Compliance ...................... 114
Section 12 - Appendices .................... 115
Appendix A - List of Figures ......................... 117
Appendix B - List of Tables ..........................120
Index ..................................121
Continued
Continued from Previous Page
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iQSeries Ultrasonic Integrated Press System i220 User’s Manual
Dukane Manual Part No. 403-594-02
SECTION 1
Introduction
General User Information . . . . . . . . . . . . . . . 3
Read the Manual First. . . . . . . . . . . . . . . . . . 3
Notes, Cautions, Warnings . . . . . . . . . . . . . . . 3
Drawings and Tables . . . . . . . . . . . . . . . . . . 3
Press System Overview . . . . . . . . . . . . . . . . 4
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Section 1 - Introduction
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Indice
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