Duplo DF-1000 Manuale utente

SERVICE MANUAL

Air Suction Paper Folder

DF-1000

Feb. 2006 Revision 0

DUPLO DF-1000 12T-M12M0-0602-0

Purpose

This manual describes technical specifications of the product for service persons to

understand the operational principles of the product so that they can carry out appropriate

maintenance and repair work on the market.

This manual provides information applying to all countries in which the product is sold as

well as information which may not apply to certain countries.

Revision

The information contained in this manual is subject to change due to product improvement,

etc.

When information is changed, this manual will also be revised.

Please check with quality service information issued as required until the manual is revised.

Trademark

The product name and company name used in this manual are the trademark or registered

trademark of the respective companies.

Note

This manual must be handled with extreme caution, particularly ensure against leakage of

technical details.

DUPLO DF-1000 12T-M12M0-0602-0

PREFACE

Most accidents occur due to the failure to observe basic safety rules and precautions. To

prevent accidents, it is important to prevent their causes. Service persons of this product

(hereafter referred to as SP) must therefore attend servicing skill seminars before carrying

out servicing and read this manual thoroughly to fully understand safety precautions,

appropriate servicing procedures and methods.

Failure to do so will result in unexpected accidents.

Since it is not possible to list all imaginable dangers which may occur during servicing, the

SP must carry out servicing with extreme care to ensure safety at all times, in addition to

observing the precautions labeled on the product and indicated in this manual.

ii DUPLO DF-1000 12T-M12M0-0602-0

PREFACE

1 ORGANIZATION OF THIS MANUAL

This manual describes information required for carrying out servicing work of this product

in the following chapters.

Chapter 1 INTRODUCTION:

Provides information for the user such as system configuration, features,

speciﬁcations, names of parts, user menu, user maintenance, etc.

Chapter 2 OPERATIONS:

Describes the mechanism/control methods of the whole product and each part.

Chapter 3 DISASSEMBLY/ASSEMBLY:

Describes the parts to be replaced regularly, consumables, recommended spare parts,

boards, and disassembly/assembly procedures of main units.

Chapter 4 MAINTENANCE/INSPECTION:

Lists tools/solvents/lubricants required for servicing work, lists parts to be replaced

regularly, consumables, and recommended spare parts, and describes periodic

servicing methods.

Chapter 5 STANDARDS/ADJUSTMENTS:

Describes mechanical and electrical adjustment methods and standard values.

Chapter 6 MAINTENANCE MODE:

Describes check menus for servicing work, simulation modes, procedures for checking

operations of electrical parts, procedures for upgrading version, etc.

Chapter 7 TROUBLESHOOTING:

Describes troubleshooting methods when expected processing results are not obtained,

error messages, and methods for resolving malfunctions.

Appendix:

Contains menu maps, electrical parts layout, board layout, overall schematic

diagrams, and wiring diagrams.

This manual does not describe disassembly/assembly procedures for all parts.

For details on parts not listed in this manual, please refer to the separate “Parts Catalog”.

iii

DUPLO DF-1000 12T-M12M0-0602-0

PREFACE

2 SAFETY PRECAUTIONS

In this manual, operations and handling of the unit which are hazardous are described using

the following marks to prevent personal injury or property damage to the user and others.

This mark indicates a “Warning” or “Caution”.

A graphic may be shown inside the mark to describe the warning or caution more

speciﬁcally.

This mark indicates a forbidden action.

A graphic may be shown inside the mark to describe the forbidden action more

speciﬁcally.

This mark indicates actions that must be performed.

A graphic may be shown inside the mark to describe the action to be performed

more speciﬁcally.

WARNING

CAUTION

Ignoring this mark could result in the possibility of serious

injury or even death.

Ignoring this mark could result in the possibility of injury

or physical damage.

WARNING

Use only the power supply voltage speciﬁed on the main nameplate.

Using other voltages could result in a ﬁre or an electrical shock.

Make sure that the combined power consumption of the appliances to be

connected does not exceed the capacity rating of the power outlets or plug

receptacles.

Exceeding the capacity rating could cause the power outlets, plug receptacles, or

power extension cords to overheat and catch a ﬁre.

2.1 Power Supply

Make sure the power supply used is always within the following range.

Power supply : AC 120 V 60 Hz (USA model), AC 220 to 240 V 50/60 Hz (UK model)

Rated current (Rated power) : 2 to 1 A (140 W)

iv DUPLO DF-1000 12T-M12M0-0602-0

PREFACE

WARNING

Keep this unit and the power cord away from heaters and heater vents.

Excessive heat could melt the cover or power cord covering, and result in a ﬁre or

an electrical shock.

Do not place metal objects or vessels containing liquids on top of the unit.

The entry of any metal object or liquid could result in a ﬁre or an electrical shock.

Do not insert any metal or easily-combustible object inside this unit.

This could result in a ﬁre or an electrical shock.

CAUTION

Do not install the unit in the following environment.

Otherwise it may cause ﬁre or an electric shock.

where the temperature is high

where the unit will be subject to direct sunlight

near ﬁre

where it is considerably dusty

where there is considerable vibration

where there is considerable air-borne salt

where there are harmful chemicals

Do not install this unit in a location where there is excessive humidity or where

contact with water is possible.

Poor choice of location could result in deterioration of the insulation, a ﬁre or an

electrical shock.

Do not install the unit near devices which emit strong magnetic force and in

magnetic ﬁelds.

Otherwise incorrect operations and malfunctions may occur.

Install this unit on a level, stable stand or ﬂoor, with sufﬁcient space around it.

Failure to do so could result in the unit overturning and causing injury.

2.2 Operating Environment

Operate this unit in the following environment.

where the temperature range is between 5 and 35°C (–10 to +50°C in storage)

where the humidity range is between 20 and 80% RH (10 to 90% RH in storage, however

no condensation)

CAUTION

Do not place anything around the socket-outlet to ensure that the power plug

can be disconnected anytime.

If the power plug cannot be disconnected immediately when product failure

occurs, it could result in ﬁre or an electric shock.

This unit shall be installed near the socket-outlet where the plug on the power

supply cord is easily accessible.

If the power plug cannot be disconnected immediately when product failure

occurs, it could result in ﬁre or an electric shock.

DUPLO DF-1000 12T-M12M0-0602-0

PREFACE

WARNING

Do not damage the power cord or power plug.

Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or

power plug.

This could result in damage, a ﬁre or an electrical shock.

Do not handle the power plug with wet hands.

This could result in an electrical shock.

Do not use ﬂammable sprays inside or near the unit (e.g. when cleaning the

unit).

Such ﬂammable gas may ignite and cause a ﬁre or combustion.

Take precautions against ﬁre and ensure ventilation when using alcohol, and

store the alcohol in a safe place after use. Also note that use of other solvents can

damage the rubber rollers and resin inside the unit, resulting in malfunctions.

If any foreign object such as metal or liquid should enter this unit, immediately

turn the unit off at the power switch and disconnect the power plug from the

power outlet.

Failure to do so could result in a ﬁre or an electrical shock.

Before cleaning this unit, turn the unit off at the power switch and disconnect

the power plug from the power outlet.

Accidental operation of the unit during cleaning could result in injury.

Before beginning servicing work, turn the unit off at the power switch and

disconnect the power plug from the power outlet.

Accidental operation of the unit during servicing could result in injury.

If removing covers to check operations, be very careful to ensure that hands and

clothing are not drawn into movable parts.

Remove any dust that accumulates on the power plug prongs and the surface

of the plug from which the prongs extend.

Accumulated dust could result in a ﬁre.

Always grip the plug when disconnecting the power plug from the power outlet.

Forcibly pulling on the power cord could cause damage, resulting in a ﬁre or an

electrical shock.

2.3 Maintenance, etc.

CAUTION

Disconnect the power plug from the power outlet before attempting to move this

unit.

Failure to do so could result in power cord damage, a ﬁre or an electrical shock.

Always disconnect the power plug from the power outlet when the unit is not to

be used for an extended period.

Failure to do so could result in a ﬁre due to leakage current if the insulation

should deteriorate.

vi DUPLO DF-1000 12T-M12M0-0602-0

PREFACE

WARNING

Do not disassemble the product unnecessarily.

Disassembly of parts not speciﬁed in this manual, parts catalog, and technical

information may cause fire, electric shock, injury, incorrect operations, and

malfunctions.

Do not disable the product safety function.

Safety functions are provided to protect the user and product. Do not remodel the

product so as to disable the safety functions.

Do not touch or insert foreign objects into any rotating part during operation.

This could result in injury.

CAUTION

Prior to servicing, be sure to read this manual and all technical information.

Perform servicing work in safety working wear and using the speciﬁed tools,

solvents, and lubricants.

To prevent static electric damage of electrical parts, prior to servicing,

touch metal tools that are properly grounded to eliminate static electricity

accumulated in the human body.

Static electricity may accumulate in the human body during contact with clothing.

This static electricity may damage electrical devices or change the electrical

characteristics of devices.

vii

DUPLO DF-1000 12T-M12M0-0602-0

PREFACE

2.4 Warning and Caution Label Locations

NOTE

The warning and caution labels are pasted or printed on the unit to ensure the safety of

users.

Do not remove nor change them.

If these labels become dirty or damaged, replace with new ones.

Caution Label for SP

viii DUPLO DF-1000 12T-M12M0-0602-0

PREFACE

3 ENVIRONMENTAL PRESERVATION

3.1 Collection of This Unit

Please collect/disassemble, recycle, or dispose unwanted products in accordance with the

requirements of each country and region.

3.2 Collection of Consumables and Parts

Please collect/disassemble, recycle, or dispose unwanted consumables and parts in

accordance with the requirements of each country and region.

Please handle the following parts with particular care as they are subject to regulations of

each country and are difﬁcult to sort (complex materials) by material.

Batteries

LCD

Boards

Power cords, I/F cables, cables such as bundled wire units

Electrical parts such as sensors, switches, motors, clutches, solenoids, etc.

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