Durr Technik KK15 Manuale utente
Oil-free piston compressors KK
and piston vacuum pumps KV
Installation and Operating Instructions
0678106030L02
1411V002
EN
0678106030L02 1411V002 1
Mounting
6 Prerequisites � � � � � � � � � � � � � � � � � � � � 66
6�1 Area of installation � � � � � � � � � � � � � � 66
6�2 Vibration dampening � � � � � � � � � � � � 66
6�3 Installation position and fastening � � 66
6�4 Noise reducer � � � � � � � � � � � � � � � � � 66
7 Electrical installation� � � � � � � � � � � � � � 67
7�1 Electrical connection using a mains
plug � � � � � � � � � � � � � � � � � � � � � � � � 67
7�2 Electrical connection without a
mains plug � � � � � � � � � � � � � � � � � � � 67
7�3 IP rating � � � � � � � � � � � � � � � � � � � � � 68
7�4 Direction of rotation � � � � � � � � � � � � � 68
7�5 Protection of the supply current � � � � 68
7�6 Motor protection - temperature � � � � 68
7�7 Circuit diagram � � � � � � � � � � � � � � � � 70
8 Operation� � � � � � � � � � � � � � � � � � � � � � � 76
8�1 Remove the transport protection � � � 76
8�2 Connect oil-free piston compressor � 76
8�3 Connecting oil-free piston vacuum
pumps KV � � � � � � � � � � � � � � � � � � � � 76
9 Maintenance � � � � � � � � � � � � � � � � � � � � 78
9�1 Maintenance plan � � � � � � � � � � � � � � 78
Trouble-shooting
10 Units for alternating current � � � � � � � � 80
11 Units for direct current � � � � � � � � � � � � 82
Addresses
EN
Contents
Important information
1 Documentation � � � � � � � � � � � � � � � � � � � 2
1�1 Warnings and symbols � � � � � � � � � � � 2
1�2 Notes on copyright � � � � � � � � � � � � � � 2
2 Safety � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
2�1 Correct use � � � � � � � � � � � � � � � � � � � � 3
2�2 Incorrect use � � � � � � � � � � � � � � � � � � � 3
2�3 General safety notes � � � � � � � � � � � � � 3
2�4 Qualified personnel � � � � � � � � � � � � � � 3
2�5 Protection against electrical current � � 3
2�6 Only use original parts � � � � � � � � � � � � 3
2�7 Transportation and storage � � � � � � � � 4
2�8 Disposal � � � � � � � � � � � � � � � � � � � � � � 4
Product description
3 Overview � � � � � � � � � � � � � � � � � � � � � � � � 5
3�1 Delivery Contents � � � � � � � � � � � � � � � 5
3�2 Spare parts and accessories � � � � � � � 6
4 Technical data � � � � � � � � � � � � � � � � � � � 21
4�1 Piston compressor of series KK8 � � � 21
4�2 Piston vacuum pump of series KV8 � 25
4�3 Piston compressor of series KK15 � � 29
4�4 Piston vacuum pump of series
KV15 � � � � � � � � � � � � � � � � � � � � � � � � 40
4�5 Piston compressor of series KK40 � � 47
4�6 Piston vacuum pump of series
KV40 � � � � � � � � � � � � � � � � � � � � � � � � 54
4�7 Piston compressor of series KK70 � � 58
4�8 Declaration of conformity for ma-
chines in accordance with the
2006/42/EC Directive � � � � � � � � � � � 64
5 Function� � � � � � � � � � � � � � � � � � � � � � � � 65
5�1 Oil-free piston compressors KK � � � 65
5�2 Oil-free piston vacuum pumps KV � � 65
2 0678106030L02 1411V002
The signal word differentiates between different
levels of danger:
– DANGER
High risk of danger of serious injury or death
– WARNING
Possible risk of danger of serious injury or
death
– CAUTION
Risk of danger of minor injuries
– NOTICE
Risk of serious damage
Further symbols
These symbols are used within the documenta-
tion and on the unit itself:
Notes, e�g� special instructions con-
cerning economical use of the unit�
Observe the accompanying documenta-
tion�
CE-labeling
Dispose of the unit properly according
to valid state and local legislation�
Switch off the unit (i�e� unplug and dis-
connect from mains)�
1.2 Notes on copyright
All circuits, processes, names, software pro-
grams and units specified are protected under
industrial property rights�
The reprinting of the assembly and operating in-
structions, even in extracts, is only permitted
with the written permission of Dürr Technik�
1 Documentation
These assembly and operating instructions form
an integral part of the unit� They correspond to
the particular model of the unit and to the tech-
nical standards applicable at the time it was
brought to market�
In the event that the instructions and in-
formation in these assembly and oper-
ating instructions are not observed, Dürr
Technik undertakes to provide no war-
ranty and accepts no liability of any kind
for the safe and reliable operation of the
unit�
This translation has been produced to the best
of our knowledge� The original German lan-
guage version of the manual is definitive� Dürr
Technik will not be held liable for translation er-
rors�
1.1 Warnings and symbols
Warnings
The warnings in this document are there to
point out possible injury to persons or damage
to machinery�
The following warning symbols are used:
General warning symbol
Warning - dangerous electrical voltage
Warning - high temperatures
Warning - the unit starts up automatical-
ly
The warnings are structured as follows:
SIGNAL WORD
Description of type and source of
danger
Possible consequences of ignoring the
safety warning here
• Measures to be taken to avoid any
possible danger�
Important information
EN
0678106030L02 1411V002 3
Important information
2.3 General safety notes
• Before using the unit observe any and all
guidelines, laws, regulations and other restric-
tions which may apply to the unit�
• Before each use check the function and con-
dition of the unit�
• Do not convert or change the unit in any way�
• Observe the Installation and Operating In-
structions precisely�
• Keep the Installation and Operating Instruc-
tions in an accessible place so that the opera-
tor has instant access to them�
2.4 Qualified personnel
Instructions for use
Persons who operate the unit must, on the ba-
sis of their training and knowledge, ensure safe
and correct handling of the unit�
• Ensure personnel are trained in the correct us-
age of the unit�
Installation and repair
• Assembly and installation work, readjust-
ments, modifications, upgrades and repairs
must be carried out by Dürr Technik or per-
sonnel authorised and trained by Dürr Tech-
nik, who are familiar with the technology used
in the unit and are aware of the risks involved
when working on or operating the unit�
2.5 Protection against electrical
current
• Observe all electrical safety regulations when
working on the device�
• Replace any damaged lines and plug and
socket outlets immediately�
2.6 Only use original parts
• Only use accessories and special accessories
that are specified or approved by Dürr Tech-
nik�
• Only use original wear parts and spare parts�
Dürr Technik accepts no liability for
damage resulting from the use of non-
approved accessories, special accesso-
ries or any wear parts or spare parts
other than original parts�
2 Safety
Dürr Technik has designed and developed the
unit in such a way that danger is to a large ex-
tent excluded if the unit is used as intended�
However, residual risks may be present� There-
fore, please observe the following information�
2.1 Correct use
Oil-free piston compressors KK
The device is intended for the compression of
atmospheric air� The devise has been designed
for use in systems and machines� It may only be
put into operation if the manufacturer of the sys-
tem/unit has ensured that all requirements nec-
essary to guarantee safe operation have been
fulfilled�
The unit has been designed for operation in
dry, ventilated rooms� The device must not be
operated in a damp or wet environment� Its use
in the vicinity of gases or inflammable liquids is
prohibited�
Oil-free piston vacuum pumps KV
The device is intended for the extraction of at-
mospheric air� The devise has been designed for
use in systems and machines� It may only be
put into operation if the manufacturer of the sys-
tem/unit has ensured that all requirements nec-
essary to guarantee safe operation have been
fulfilled�
The unit has been designed for operation in
dry, ventilated rooms� The device must not be
operated in a damp or wet environment� Its use
in the vicinity of gases or inflammable liquids is
prohibited�
2.2 Incorrect use
Any use of this unit above and beyond that spe-
cifically described in these instructions will be
deemed to be as not according to the intended
use� The manufacturer cannot be held liable for
any damage resulting from incorrect usage� The
user bears all risks�
WARNING
Serious injury and material damage
due to improper usage
• Conveying explosive mixtures in any
way other than that specified is not
permitted�
EN
4 0678106030L02 1411V002
Important information
2.8 Disposal
Unit
Dispose of the unit properly according
to valid state and local legislation�
Packaging
Dispose of packaging material in an en-
vironmentally responsible manner�
– Note current disposal routes�
– Keep packaging away from children�
2.7 Transportation and storage
The unit is shipped in a cardboard box filled with
packaging padding� This packaging ensures
that the unit is optimally protected in transit� As
far as possible, always use the original packag-
ing for transporting or storing the unit�
– Keep packaging away from children�
WARNING
Explosion of the pressure receiver
and pressure hoses
• Ensure that the air has been evacuat-
ed from the pressure receiver and
pressure hoses when they are stored
and transported�
• Protect the unit against moisture dur-
ing transit�
• Always transport the unit in an upright
position�
• Only transport the unit using the
transport handles provided�
• Do not transport the unit by the air in-
take filter�
The unit may be stored in its original packaging:
– in warm, dry and dust-free rooms;
– protected from contaminants�
If possible, retain the packaging materi-
al�
Ambient conditions during storage and
transport
Ambient conditions during storage and
transport
Temperature °C -25 to +55
Rel. atmospheric
humidity % 10% to 90%
Please note here the label on the packaging
padding�
EN
0678106030L02 1411V002 5
3 Overview
3.1 Delivery Contents
Oil-free piston compressors KK
Modular structure
Oil-free piston compressors of series KK8,
KK15, KK40 and KK70 each consisting of a
compressor head with an electric motor�
The following electric motors are available:
Type A Single-phase AC motors
Type B Three-phase AC motors
Type D Permanent-magnet DC mo-
tors
Oil-free piston vacuum pumps KV
Modular structure
Oil-free piston vacuum pumps of series KV8,
KV15 and KV40 each consisting of a compres-
sor head with an electric motor�
The following electric motors are available:
Type A Single-phase AC motors
Type B Three-phase AC motors
Type D Permanent-magnet DC mo-
tors
Product description
EN
6 0678106030L02 1411V002
Product description
3.2 Spare parts and accessories
Oil-free piston compressors and piston vacuum pumps of series KK8 / KV8
1 4 15
14
13
12 10
9
8
7
6
5
23
Figure 1: Oil-free piston compressors and piston vacuum pumps KK8 / KV8 with item numbers for
spare parts
EN
0678106030L02 1411V002 7
Product description
Spare parts KK8
Type A-025 A-025 D-030 D-030
Article no. 0536 1030 0536 1130 0825-02 0825-03
Item no.
Crankcase cover
1
0825-119-
01
0825-119-
01
0825-119-
01
0825-119-
01
Cylinder head
5
0825-111-
02
0825-111-
02
0825-111-
02
0825-111-
02
Lamellar valve
7
2 x 0825-
118-01
2 x 0825-
118-01
2 x 0825-
118-01
2 x 0825-
118-01
Valve plate
8
0825-115-
02
0825-115-
02
0825-115-
02
0825-115-
02
Crank with connecting
rod 4, 15
0825-241-
50
0825-241-
50
0825-241-
50
0825-241-
50
Spare parts kit: cup seal/
cylinder incl. assembly
instructions
6, 9, 10, 12,
14
0825-981-
00
0825-981-
00
0825-981-
00
0825-981-
00
Capacitor
23
9000-120-
0251
9000-120-
0251 - -
Carbon brushes
---
2 x 9000-
158-14
2 x 9000-
158-15
End cap
---
2 x 9000-
158-16
2 x 9000-
158-16
Vibration damper set
-
0835-991-
00
0835-991-
00
0832-020-
0000
0832-020-
0000
EN
8 0678106030L02 1411V002
Product description
Spare parts KV8
Type A-025E A-025E D-030E D-030E
Article no. 0536 2030 0536 2130 0826-02 0826-03
Item no.
Crankcase cover
1
0825-119-
01
0825-119-
01
0825-119-
01
0825-119-
01
Cylinder head
5
0825-111-
02
0825-111-
02
0825-111-
02
0825-111-
02
Lamellar valve
7
2 x 0825-
118-01
2 x 0825-
118-01
2 x 0825-
118-01
2 x 0825-
118-01
Valve plate
8
0825-115-
02
0825-115-
02
0825-115-
02
0825-115-
02
Crank with connecting
rod 4, 15
0825-241-
50
0825-241-
50
0825-241-
50
0825-241-
50
Spare parts kit: cup seal/
cylinder
6, 9, 10, 12,
14
0825-981-
00
0825-981-
00
0825-981-
00
0825-981-
00
Carbon brushes
---
2 x 9000-
158-14
2 x 9000-
158-15
End cap
---
2 x 9000-
158-16
2 x 9000-
158-16
Vibration damper set
-
0835-991-
00
0835-991-
00
0832-020-
0000
0832-020-
0000
EN
Questo manuale è adatto per i seguenti modelli
6
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