Dynapac CA3500DCP Manuale utente

Instruction manualInstruction manual

Operating & MaintenanceOperating & Maintenance

4812165301.pdf4812165301.pdf

Vibratory rollerVibratory roller

CA3500DCPCA3500DCP

EngineEngine

Cummins F 3.8 (Stage V)Cummins F 3.8 (Stage V)

Serial numberSerial number

10000199xxA032445 -10000199xxA032445 -

Translation of original instructionTranslation of original instruction

Reservation for changesReservation for changes

Printed in SwedenPrinted in Sweden

2000h-Maintenance

4812165301.pdf2022-09-02

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Training ....................................................................................................... 1

Signal symbols and meaning ...................................................................... 2

Safety information ....................................................................................... 2

General ....................................................................................................... 3

CE marking and Declaration of conformity.................................................. 4

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Driving near edges ...................................................................................... 7

Work driving ................................................................................................ 8

Safety (Optional) ...................................................................................................................... 9

Air conditioning............................................................................................ 9

Special instructions ................................................................................................................ 11

Standard lubricants and other recommended oils and fluids .................... 11

Higher ambient temperatures, above +40°C (104°F)................................ 11

Temperatures............................................................................................ 11

High pressure cleaning ............................................................................. 11

Fire fighting ............................................................................................... 12

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12

Welding ..................................................................................................... 12

Battery handling ........................................................................................ 12

Jump starting (24V)................................................................................... 13

Technical specifications ......................................................................................................... 15

Vibrations - Operator station ..................................................................... 15

Noise level................................................................................................. 15

Electrical system ....................................................................................... 15

Slopes ....................................................................................................... 15

Dimensions, side view............................................................................... 16

2000h-Maintenance

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Dimensions, top view ................................................................................ 17

Dimensions, compaction plates ................................................................ 18

Weights and volumes................................................................................ 18

Working capacity....................................................................................... 19

Compaction plate technical data ............................................................... 19

General ..................................................................................................... 20

CO2-emission............................................................................................ 20

Fluid filled tires (Ballasted tires).................................................. 21

Hydraulic system....................................................................................... 21

Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 22

Tightening torque ...................................................................................... 23

Machine description ............................................................................................................... 25

Diesel engine ............................................................................................ 25

Electrical system ....................................................................................... 25

Propulsion system/Transmission .............................................................. 25

Brake system ............................................................................................ 25

Steering system ........................................................................................ 25

Vibration system........................................................................................ 26

Cab............................................................................................................ 26

FOPS and ROPS ...................................................................................... 26

Identification ............................................................................................................ 27

Product and component plates ................................................................. 27

Product identification number on the frame .............................................. 27

Machine plate............................................................................................ 28

Explanation of 17PIN serial number.......................................................... 28

Engine plates ............................................................................................ 29

Decals...................................................................................................................... 30

Location - decals ....................................................................................... 30

Location - decals, CALIFORNIA ............................................................... 31

Safety decals............................................................................................. 31

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Info decals................................................................................................. 34

Instruments/Controls ............................................................................................... 35

Control panel and controls ........................................................................ 35

Function descriptions ................................................................................ 36

Warning indication - membrane panel (Keypad)....................................... 38

Display explanations ................................................................................. 39

Machine alarm........................................................................................... 42

DEF-displays (Urea tank level) ................................................................. 44

DEF-displays (Urea quality) ...................................................................... 45

DEF displays (EAT - Tampering) .............................................................. 46

DEF displays (Exhaust cleaning lamp) ..................................................... 47

DEF displays (Exhaust cleaning lamp disabled (inhibit) ........................... 48

Dynapac Sub System (DSS)..................................................................... 49

"MAIN MENU" ........................................................................................... 49

"USER SETTINGS" .................................................................... 49

"MACHINE SETTINGS".............................................................. 50

"SERVICE MENU"...................................................................... 50

"ABOUT"..................................................................................... 51

Operator help when starting...................................................................... 52

Operator help Workmode.......................................................................... 52

Display when activating choice via the button set..................................... 53

Instruments and controls, cab ................................................................... 54

Function description of instruments and controls in the cab ..................... 55

Using the cab controls............................................................................... 56

Defroster ..................................................................................... 56

Heat ............................................................................................ 56

AC/ACC ...................................................................................... 56

ACC - Control panel .................................................................................. 57

Main display screen .................................................................................. 57

ACC - Operation menus............................................................................ 57

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Electrical system...................................................................................................... 59

Fuses in the main switchbox. .................................................................... 60

Fuses at the master switch. ...................................................................... 61

Fuse box at master switch ........................................................................ 61

Electricity for Urea system ........................................................................ 62

Fuses in cab.............................................................................................. 62

Operation ............................................................................................................................... 63

Before starting ......................................................................................................... 63

Master switch - Switching on..................................................................... 63

Operator's seat - Adjustment..................................................................... 63

Belt reminder............................................................................................. 64

Operator's seat, comfort - Adjustments..................................................... 64

Control panel, adjustments ....................................................................... 65

Parking brake ............................................................................................ 65

Display - Control........................................................................................ 66

Interlock..................................................................................................... 67

Operator position....................................................................................... 67

View .......................................................................................................... 68

Starting .................................................................................................................... 69

Starting the engine .................................................................................... 69

Driving ..................................................................................................................... 70

Operating the roller ................................................................................... 70

Machine with speed limiter (speed potentiometer) - Optional..... 70

Machine with TC (Anti-Spin) ....................................................... 71

Slopes (TC (Anti-Spin))............................................................... 72

Interlock/Emergency stop/Parking brake - Check ..................................... 72

Vibration .................................................................................................................. 73

Manual/Automatic vibration....................................................................... 73

Manual vibration - Switching on ................................................................ 73

Amplitude - Changeover ........................................................................... 74

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Seismic - (Optional)................................................................................... 74

Adjustable (Variable) frequency - (Optional) ............................................. 75

Dynapac Compaction Meter (DCM) including Active Bouncing Control

(ABC) - Optional........................................................................................ 76

Setting limit................................................................................................ 77

Operation CMV ......................................................................................... 78

Connecting/disconnecting compaction plates ......................................................... 78

Before connecting/disconnecting compaction plates ................................ 78

Preparation for connection ........................................................................ 79

Connecting compaction plates .................................................................. 80

Disconnecting compaction plates.............................................................. 83

Operation and control .............................................................................................. 85

General ..................................................................................................... 85

Control....................................................................................................... 85

Use............................................................................................................ 86

After completing work................................................................................ 87

Braking .................................................................................................................... 87

Service brake ............................................................................................ 87

Secondary brake ....................................................................................... 88

Emergency stop ........................................................................................ 88

Switching off.............................................................................................. 89

Parking .................................................................................................................... 89

Chocking the drums .................................................................................. 89

Master switch ............................................................................................ 90

Long-term parking.................................................................................................................. 91

Engine ....................................................................................................... 91

Battery....................................................................................................... 91

Air cleaner, exhaust pipe........................................................................... 91

Fuel tank ................................................................................................... 91

Hydraulic reservoir .................................................................................... 91

2000h-Maintenance

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Tires (All-weather)..................................................................................... 91

Hoods, tarpaulin ........................................................................................ 92

Urea tank (DEF tank) ................................................................................ 92

Miscellaneous ........................................................................................................................ 93

Lifting ....................................................................................................................... 93

Locking the articulation ............................................................................. 93

Lifting the roller.......................................................................................... 93

Lifting the roller with jack:.......................................................................... 94

Unlocking the articulation .......................................................................... 94

Towing/Recovering.................................................................................................. 94

Short distance towing with the diesel engine switched off/not running ..... 95

Towing the roller........................................................................................ 96

Transport ................................................................................................................. 96

Securing CA2500-CA4600 for loading ...................................................... 97

Operating instructions - Summary ......................................................................................... 99

Preventive maintenance ...................................................................................................... 101

Acceptance and delivery inspection........................................................ 101

Warranty.................................................................................................. 101

Maintenance - Lubricants and symbols ............................................................................... 103

Maintenance symbols ............................................................................. 104

Maintenance - Maintenance schedule ................................................................................. 105

Service and maintenance points ............................................................. 105

General ................................................................................................... 105

Periodic service (service message) - Optional........................................ 106

Every 10 hours of operation (Daily)......................................................... 107

After the FIRST 50 hours of operation .................................................... 107

Every 50 hours of operation (Weekly)..................................................... 107

Every 250 / 750 / 1250 / 1750 hours of operation ................................... 108

Every 500 / 1500 hours of operation ....................................................... 108

Every 1000 hours of operation ................................................................ 109

2000h-Maintenance

4812165301.pdf2022-09-02

Every 2000 hours of operation ................................................................ 110

Every other year...................................................................................... 111

Maintenance, 10h ................................................................................................................ 113

Scrapers - Check, adjustment................................................................. 113

Scrapers, Pad-drum ................................................................................ 114

Scrapers (Heavy duty), Pad drum........................................................... 114

Flexible scrapers (Optional) .................................................................... 115

Air circulation - Check ............................................................................. 115

Coolant level - Check .............................................................................. 116

Diesel engine Check oil level ................................................................. 116

Fuel tank - Filling..................................................................................... 117

Urea tank - Refilling................................................................................. 117

Hydraulic reservoir - Check fluid level..................................................... 118

Maintenance, first 50h.......................................................................................................... 119

Hydraulic filter - Replacement ................................................................. 119

Drum cartridge - Oil change .................................................................... 120

Tires - Air pressure - Wheel nuts - Tightening ........................................ 121

Drum gearbox - Oil change ..................................................................... 122

Steering hitch - Tightening ...................................................................... 122

Maintenance - 50h ............................................................................................................... 123

Air cleaner

- Check hoses and connections .............................................................. 123

Pre-fuel filter - Draining ........................................................................... 124

Lifting arms, compaction plates - Lubrication.......................................... 124

Maintenance measures - 250 h ........................................................................................... 125

Drum cartridge - Checking the oil level ................................................... 125

Drum cartridge - Cleaning the ventilation screw ..................................... 126

Rear axle differential - Check oil level..................................................... 126

Rear axle planetary gears - Check oil level............................................. 127

Drum gearbox - Checking the oil level .................................................... 127

2000h-Maintenance

4812165301.pdf 2022-09-02

Radiator - Check/Cleaning ...................................................................... 128

Rubber elements and fastening screws - Check..................................... 128

Battery

- Check condition .................................................................................... 129

Air conditioning (Optional)

- Inspection.............................................................................................. 129

Automatic Climate Control (Optional) - Inspection .................................. 130

Maintenance measures - 500 h ........................................................................................... 131

Drum cartridge - Checking the oil level ................................................... 131

Drum cartridge - Cleaning the ventilation screw ..................................... 132

Air cleaner

Checking - Change the main air filter...................................................... 132

Backup filter - Change............................................................................. 133

Air cleaner

- Cleaning................................................................................................ 133

Rear axle differential - Check oil level..................................................... 134

Rear axle planetary gears - Check oil level............................................. 134

Drum gearbox - Checking the oil level .................................................... 135

Radiator - Check/Cleaning ...................................................................... 135

The engine fuel filter - replacement/cleaning .......................................... 136

Diesel engine - Oil and Filter change ...................................................... 137

Hood, hinges - Lubrication ...................................................................... 137

Seat bearing - Lubrication ....................................................................... 138

Maintenance - 1000h ........................................................................................................... 139

Hydraulic filter - Replacement ................................................................. 139

Drum cartridge - Checking the oil level ................................................... 140

Drum cartridge - Cleaning the ventilation screw ..................................... 141

Drum cartridge - Oil level glass ............................................................... 141

Air cleaner

Checking - Change the main air filter...................................................... 142

Backup filter - Change............................................................................. 142

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