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Intelligent Technologies

Modbus toQCPort Adapter (D77D-EMA)

Modbus TCP

Serial Modbus RS485

Installation and User Manual

January 2006

Supercedes

November 2004

Intelligent Technologies Modbus to QCPort Adapter Manual

January 2006

MN05002002E (C) For more information visit www.eatonelectrical.com Page 2

Important Notice – Please Read

The product discussed in this literature is subject to terms and conditions outlined in appropriate

Eaton Electrical selling policies. The sole source governing the rights and remedies of any

purchaser of this equipment is the relevant Eaton Electrical selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A

PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM

COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,

RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton

Electrical be responsible to the purchaser or user in contract, in tort (including negligence), strict

liability or otherwise for any special, indirect, incidental or consequential damage or loss

whatsoever, including but not limited to damage or loss of use of equipment, plant or power

system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or

claims against the purchaser or user by its customers resulting from the use of the information,

recommendations and descriptions contained herein.

Intelligent Technologies Modbus to QCPort Adapter Manual

January 2006

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Table of Contents

PRODUCT OVERVIEW 6

ESCRIPTION

EATURES AND

ENEFITS

AFETY

NVIRONMENTAL

ATINGS

PPROVALS

ERTIFICATIONS

ODBUS

PECIFICATIONS

ATALOG

UMBERING

YSTEM

PHYSICAL FEATURES 10

HYSICAL

ESCRIPTION

IMENSIONS

OWER

UPPLY

EQUIREMENTS

OPERATION 13

ONNECT TO

ODBUS

Ethernet 14

Ethernet Server Connections 14

Serial Modbus RS485 16

ONFIGURATION

SING

CH S

TUDIO

CH Studio Component Manager 18

General Tab 20

Configuration Tab 21

Monitor Tab 22

I/O Info Tab 23

Using Another Configuration Tool 23

UTO

ONFIGURATION

Overview 24

Preparation 24

Soft Configuration 25

Hard Configuration 26

CANNING

DDING OR

EMOVING

EVICES FROM

QCP

ORT

EPLACING AN

XISTING

EVICE ON

QCP

ORT

YPICAL

PPLICATION

Floating Point Mapping 31

Connection Timeout 31

ODBUS

EGISTER

APPING

Control Registers 32

Status Registers 34

IO Register Mapping 36

Sample Modbus IO Register Mapping 36

ODBUS

ASS

-T

HROUGH

Connect Modbus Slaves to Channel A or B 39

Pass-Through Setup 40

Pass-Through On Ethernet using port 2000 and 2001 41

Pass-Through using Registers 43

TATUS

LED

INSTALLATION 47

NSTALLATION ON A

DIN R

AIL

Install on a DIN Rail (No Backplane) 48

Install on DIN Rail With Backplane 50

EPLACE

XISTING

ODULE

ONNECT TO

EVICES

Intelligent Technologies Modbus to QCPort Adapter Manual

January 2006

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Connections/Interconnects 53

TROUBLESHOOTING AND MAINTENANCE 55

ENEWAL

ARTS

ROUBLESHOOTING

APPENDIX A: SUPPORTED MODBUS FUNCTION CODES 57

ASS

HROUGH

41 (65) 58

ESET

ERVICES

42 (66) 58

APPENDIX B: MODBUS EXCEPTION RESPONSES 59

APPENDIX C: REGISTER MAPPING 61

APPENDIX D MODBUS ADAPTER FAULT LIST 69

TECHNICAL SUPPORT 73

Intelligent Technologies Modbus to QCPort Adapter Manual

January 2006

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Table of Figures

Figure 1 Ethernet Cabling..............................................................................................................14

Intelligent Technologies Modbus to QCPort Adapter Manual

January 2006

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Product Overview

Description

Eaton Electrical Intelligent Technologies (IT) D77 Modbus Adapter (D77D-EMA) has

greatly increased the functionality of the IT communicating products, allowing monitoring

and control for IT IO and IT motor control devices. The Adapter subscans the devices

and then concentrates all their data into a single Modbus node.

To simplify the configuration of the Modbus Adapter, a simple button press will auto

configure the system for default operation. This feature automatically configures the IO

data into registers in a convenient scan table.

For more information on the IT family of products, visit our web site at:

www.eatonelectrical.com

Features and Benefits

The IT D77D-EMA includes the following significant features:

• Communications to both Modbus TCP and Serial Modbus RS485 within one

device.

• Provides for control of all IT communicating devices connected to the Adapter

• Innovative Pass-Through mode to control Serial Modbus RS485 devices from

Modbus TCP.

• Single button press auto configures the Adapter, setting up the system for default

operation

• Advanced configuration using CH Studio

• 10 Base T connection for Modbus TCP

• DB9 Connection for Serial Modbus RS485

• Two independent QCPort (communication) channels

• Both QCPort channels can be configured as a Serial Modbus master for Pass-

Through

• QCPort powers the Adapter; no need for an extra power supply

• Channel B QCPort Isolated

• Status LEDs

• Provides for configuration of QCPort devices from Ethernet

• Upgradeable firmware

• Small package size

• DIN rail mountable

Intelligent Technologies Modbus to QCPort Adapter Manual

January 2006

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Safety

The following safety statements relate to the installation, setup, and operation of the

Eaton Electrical IT Modbus Adapter.

Notice

Make sure you read and understand the installation procedures in this manual

before you attempt to operate or setup the equipment.

Warning

This instruction manual should be used for proper installation, setup, and operation

of the IT Modbus Adapter. Improperly installing and maintaining this product can

result in serious personal injury or property damage. Before attempting installation,

setup or operation, read and understand this entire manual.

Warning

Only apply 24V DC to the Modbus Adapter connectors and terminals. Use of any

other voltage may result in personal injury, property damage, and damage to the IT

Modbus Adapter.

Warning

To provide continued protection against fire or shock hazard, the IT Modbus

Adapter must be replaced if it becomes inoperative.

Intelligent Technologies Modbus to QCPort Adapter Manual

January 2006

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Environmental Ratings

Table 1: Environmental Ratings

Category Description Specification

Temperature -50°C to 80°C [-58°F to 176°F]Transportation

and Storage Humidity 5 – 95% non-condensing

Temperature -25°C to 65°C [-13°F to 149°F]

Humidity 5 – 95% non-condensing

Altitude Above 2000 meters [6600 feet] consult factory

Shock

IEC 68-2-27 15G any direction for 11 milliseconds

Operating

Vibration

IEC 68-2-6 5 – 150 Hz, 5G, 0.7 mm maximum peak-to-peak

Approvals/Certifications

Table 2: Approvals/Certifications

Standard Approval/Certification

Electrical/EMC

ESD Immunity (IEC61000-4-2) +/- 8kV air, +/- 4kV contact

Radiated RF (IEC61000-4-3) 10V/m 80-1000 MHz, 80% amplitude

modulation @ 1kHz

Fast Transient (IEC61000-4-4) +/- 2kV supply and control

+/- 1kV communications

Surge (IEC61000-4-5) +/- 1kV line-to-line

+/- 2kV line-to-ground

RF Conducted (IEC61000-4-6) 10V, 0.15 – 80MHz

Magnetic Field (IEC61000-4-8) 30 A/m, 50Hz

Other Standards

Agency Certifications UL 508

CE (Low Voltage Directive)

CUL (CSA C22.2 No. 14)

Radiated and Conducted Emissions EN5011 Class A

Ingress Protection IP20

Modbus Certified

Intelligent Technologies Modbus to QCPort Adapter Manual

January 2006

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Modbus Specifications

Table 3: Modbus Specifications

Modbus Connections

IO Scan

10 Modbus TCP Connections (Sockets)

Pass-through Port 2000 and 2001

Max Modbus IO Size 1024 bytes input

1024 bytes output

Serial Modbus RS485 Baud Rate 1200, 2400, 4800, 9600, 19.2K, 38.4K, 57.6K,

115.2K

Modbus Ethernet Baud Rate 10Mb

QCPort Channels 2 Independent Channels

Module Current Draw

Channel A 50mA

Channel B 15 mA

Serial Modbus RS485 0 mA

Catalog Numbering System

There is only one catalog number for the IT D77 Modbus Adapter: D77D-EMA.

Intelligent Technologies Modbus to QCPort Adapter Manual

January 2006

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Physical Features

Physical Description

The following figure illustrates the various features of the IT Modbus Adapter (D77D-

EMA).

Table 4: Modbus Adapter (D77D-EMA) Front Features

Table 5: Modbus Adapter (D77D-EMA) Back Features

Table 6: Modbus Adapter (D77D-EMA) Bottom Features

Backplane Connecto

DIN Rail Latch

TCP LAN LED

dapter Status LED

Module Status

Modbus TCP Network Status

Serial Modbus Traffic Status

uto Configuration Button

CHA Status

CHB Status

Modbus TCP Connection

Modbus RS485 Port

Module Locking Tab

Serial Baud Rate and

Mode Select

Serial Address Select

CHA CHB CHB

Front

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