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quick start guide
Document Part # 026-4913 Rev 1 28-SEP-2011
©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use.
Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
Eaton Electric Vehicle Power Charging
Station MODBUS Device E2 Setup
for 527-0354
This document will guide you through setting up and commissioning the Eaton Electric
Vehicle Power Charging Station MODBUS device in the E2 controller.
STEP 1: Upload the description file to the E2 controller.
1. From UltraSite, connect to your E2 controller.
2. Right-click the E2 icon and select Description File Upload.
3. Browse to the location of the description file and click Upload.
4. After uploading, you will need to reboot the E2 controller.
Note that Open MODBUS Description files require E2 firmware version 3.01FO1 or higher.
Figure 1 - Description File Upload
Eaton Electric Vehicle Power Charging Station MODBUS Device E2 Setup for 527-0354
Document Part # 026-4913 Rev 1 28-SEP-2011 Page 2 of 11
©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use.
Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
quick start guide
STEP 2: Activate the license of the device.
5. From the E2 front panel (or via Terminal Mode), press , 7(System Configuration),
and 9(Licensing).
6. Press F1 (ADD FEATURE) and enter your license key.
STEP 3: Once the license is activated, add the device to the E2 controller.
7. Press , 7(System Configuration), 7(Network Setup), 2(Connected I/O Boards &
Controllers).
8. Press F2 (NEXT TAB) to go to the C4: Third Party tab. You should see the device in the list.
Enter the number of devices to add and press the button to save your changes.
STEP 4: Assign the MODBUS port.
9. Press , 7(System Configuration), 4(Remote Communications), 3(TCP/IP Setup).
Figure 2 - Add License Screen
Eaton Electric Vehicle Power Charging Station MODBUS Device E2 Setup for 527-0354
Document Part # 026-4913 Rev 1 28-SEP-2011 Page 3 of 11
©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use.
Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
quick start guide
10.Select the COM port the device is connected to, press F4 (LOOK UP) and select the
appropriate MODBUS selection.
Figure 3 - COM Port Setup
Figure 4 - Option List Selection Screen - Connection
Eaton Electric Vehicle Power Charging Station MODBUS Device E2 Setup for 527-0354
Document Part # 026-4913 Rev 1 28-SEP-2011 Page 4 of 11
©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use.
Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
quick start guide
11.Set the baud rate for the chosen port. Press F4 to look up the appropriate speed.
Figure 5 - Option List Selection Screen - Baud Rate
Eaton Electric Vehicle Power Charging Station MODBUS Device E2 Setup for 527-0354
Document Part # 026-4913 Rev 1 28-SEP-2011 Page 5 of 11
©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use.
Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
quick start guide
12.The baud rate also needs to be configured using dip switches on the EVSE device. The
baud rate must match the E2 baud rate setting. The diagram below provides the dip
switch setting for the baud rates.
STEP 5: Commission the device onto the E2.
13.Press , 7(System Configuration), 7(Network Setup), 1(Network Summary).
Figure 6 - Dip Switch Setting
Eaton Electric Vehicle Power Charging Station MODBUS Device E2 Setup for 527-0354
Document Part # 026-4913 Rev 1 28-SEP-2011 Page 6 of 11
©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use.
Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
quick start guide
14.Highlight the device and press F4 (COMMISSION). Select the MODBUS port that you will
be assigning the device, then select the MODBUS device address.
Figure 7 - Network Summary Screen
Figure 8 - MODBUS Port Assignment
Eaton Electric Vehicle Power Charging Station MODBUS Device E2 Setup for 527-0354
Document Part # 026-4913 Rev 1 28-SEP-2011 Page 7 of 11
©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use.
Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
quick start guide
STEP 6: After assigning the MODBUS address of the device and verifying
that the connections are wired properly, the device should go online.
15.The device has a four-terminal Phoenix connector. Wire Data Line A on terminal 1, Data
Line B on terminal 2, and the shield wire on terminal 3/Common.
16.There should be no termination on terminal 4.
Figure 9 - Device Physical Address Setting
Figure 10 - Four-Terminal Phoenix Connector
Eaton Electric Vehicle Power Charging Station MODBUS Device E2 Setup for 527-0354
Document Part # 026-4913 Rev 1 28-SEP-2011 Page 8 of 11
©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use.
Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
quick start guide
Figure 11 - RS-485 COM6 Connector on the E2 PIB (E2 Version 4.01 shown)
Figure 12 - Wiring Diagram
Eaton Electric Vehicle Power Charging Station MODBUS Device E2 Setup for 527-0354
Document Part # 026-4913 Rev 1 28-SEP-2011 Page 9 of 11
©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use.
Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
quick start guide
17.Once the device is online, it will only display the device status screen because the E2 does
not have the ability to control the device.
Figure 13 - Device Status Screen
Eaton Electric Vehicle Power Charging Station MODBUS Device E2 Setup for 527-0354
Document Part # 026-4913 Rev 1 28-SEP-2011 Page 10 of 11
©2011 Emerson Climate Technologies, Inc. This document may be photocopied for personal use.
Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.
quick start guide
EVSE Configuration Tables
The following tables list the different device output statuses:
EVSE Configuration
Address Config Addr Rate RS-485 Address
RS-485 Baud Rate
(Dip Switch Configurable)
Data Rate Mapped Value (Data Rate):
0 - 115200
1 - 38400
2 - 19200
3 - 9600
Operating Voltage
(Dip Switch Configurable)
VOP Mapped Value (Operating Voltage):
0 - 120
1 - 240
Operating Frequency
(Dip Switch Configurable)
FOP Mapped Value (Operating Frequency):
0 - 60 Hz
1 - 50 Hz
Soft Start Mapped Value:
0 - Enabled
1 - Disabled
Name Plate Current Rating INP Mapped Value (Name Plate Current Rating):
0 - 16A
1 - 30A
2 - 48A
3 - 60A
4 - 70A
Automatic Reclosure on Fault Time Temp Fault TO Milliseconds (ms)
EVSE Metrics
Pilot Voltage VPV
ALC Ratio ALC Ratio
Max Real-Time Current Vehicle is Allowed To Pull (SAE
Duty Cycle Modification) (This Register is Populated
by EVSE Run Parameters Below)
MaxPilotDC V
Current Ground Fault Current, IGF A
Charge Current, ICA
Vent Current, IVA
Proximity Resistance Prox Resistance
Indice
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