Eaton Flexi-3G Guida

Flexi -3G

Installation & Commissioning

Manual

Document No 4493-CM-EN-10989402

Issue: 02

Issue Date: 05 May 2009

Eaton Corporation

Telecommunications Solutions Division

www.powerware.com

e-mail: - [email protected]

Flexi -3G Installation & Commissioning Manual

Preface

Page 2 of 94 Document No: - 4493-CM-EN-10989402

Revision History

Issue Issue Date Amendment Description Author

01 22 Apr 2009 Original Version Clive Twinley

02 05 May 2009 Battery and AC Cables Identified in Graphics Clive Twinley

Eaton Corporation disclaims any liability for direct, indirect, incidental, special or consequential damages arising out of the

application or use of any information contained in this document. The foregoing disclaimer applies to damages or personal

injury, property damage, loss of operation, loss of profits, loss of product or loss of time, whether incurred by the purchaser, the

purchaser’s employees or third party.

Information in this document does not constitute a warranty, representation or guarantee concerning the suitability or

performance of Eaton Powerware products. No such warranty, representation or guarantee is expressed or implied.

Furthermore, information contained in this document, does not guarantee or imply any ownership of site specific design. It is

therefore the total responsibility of the installation designer to ensure compliance with any legal or statutory requirements in the

country of use.

Additionally, information contained in this document is subject to change without further notice.

Eaton, Powerware, Intergy, CellSure, SiteSure, PowerManagerII and DCTools are trade names, trademarks, and/or service

marks of Eaton Power Quality Corporation or its subsidiaries and affiliates. Unless otherwise noted, brands, product names,

trademarks or registered trademarks are the property of their respective holders.

Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its intellectual property,

including, without limitation, its patents, copyrights and know-how.

No part of this document may be reproduced or transmitted in any form, by any means or for any purpose other than the

Customer’s personal use, without the express written permission of Eaton Corporation.

Flexi -3G Installation & Commissioning Manual

Preface

Document No: - 4493-CM-EN-10989402 Page 3 of 94

Table of Contents

Page No

Chapter 1. Introduction..........................................................................5

Chapter 2. Flexi - 3G System General Description..............................9

Chapter 3. Installation Procedure .......................................................19

Chapter 4. Battery Installation ............................................................35

Chapter 5. Rectifier Installation ..........................................................47

Chapter 6. Installation of AC Cables ..................................................53

Chapter 7. Installation of DC Cables ..................................................63

Chapter 8. Commissioning..................................................................69

Chapter 9. Appendices ........................................................................73

Flexi -3G Installation & Commissioning Manual

Preface

Page 4 of 94 Document No: - 4493-CM-EN-10989402

Page Intentionally Blank

Flexi -3G Installation & Commissioning Manual

Document No: - 4493-CM-EN-10989402 Page 5 of 94

Chapter 1. Introduction

Table of Contents

Topic Page No

1.1. Purpose .........................................................................................................5

1.2. Health and Safety..........................................................................................5

1.3. Related Information ......................................................................................5

1.4. Reporting Problems with this Manual.........................................................5

1.5. Contact Information......................................................................................6

1.5.1. Manufacturers Address..................................................................................... 6

1.5.2. Other Contact Details ........................................................................................ 6

1.6. Document Numbering ..................................................................................6

1.7. Symbols Used in this Document.................................................................6

1.8. Directives & Standards ................................................................................7

1.1. Purpose

This document is the Installation & Commissioning Manual for the Eaton Flexi -3G Access Power

Solution.

1.2. Health and Safety

For details regarding health and safety, refer to document 4493-GD-EN-11037101, entitled Installation

& General Health & Safety Guidelines.

Any health and safety issues directly associated with the task will be found adjacent to the task.

1.3. Related Information

Document No Title

4493-GD-EN-11037101 Health & Safety Guidelines

4493-GN-EN-10974200 Generic Risk Assessment

4493-GN-EN-11016400 Site Specific Risk Assessment

4493-MM-EN11016200 Flexi - 3G Maintenance Manual

4493-AP-EN-11051800 Assembly Instructions for the Battery Cabinet in a Flexi - 3G System

IPN 997-00012-50 SC200 System Controller Operation Handbook www.dc.powerware.com

1.4. Reporting Problems with this Manual

Please use this fax or email address to report any problems you find in this manual:

Eaton DC Product Marketing Communications

FAX: 01243 868613

EMAIL:

[email protected]

Flexi -3G Installation & Commissioning Manual

Chapter 1. Introduction

Page 6 of 94 Document No: - 4493-CM-EN-10989402

1.5. Contact Information

1.5.1. Manufacturers Address

Eaton Power Solutions Ltd

Heath Place

Ash Grove

Bognor Regis

West Sussex

England

PO22 9SJ

1.5.2. Other Contact Details

General: 01243 810500

Main Fax: 01243 868613

Technical Helpline (Mon-Fri 08:00 to 17:00 GMT/BST): 01243-810618

Service Repair RMA Website: http://epsl.powerware.com

1.6. Document Numbering

For details of document numbering, refer to EQP300-1

1.7. Symbols Used in this Document



Warnings

•Advice on hazardous conditions. Possibility of personnel injury and/or equipment

damage



Cautions etc.

•Advice on seriously hazardous conditions. Possibility of severe/fatal personnel injury

and/or serious equipment damage

I

Electrical Hazard

•Advice on electrically hazardous conditions. Possibility of severe/fatal personnel

injury and/or serious equipment damage



Flow Arrow

•Advises that the procedure continues below.



Note or advice on further information



Recycling information

Flexi -3G Installation & Commissioning Manual

Chapter 1. Introduction

Document No: - 4493-CM-EN-10989402 Page 7 of 94

1.8. Directives & Standards

Eaton power systems have invoked the following directives and standards.

•LVD and EMC directives 2006/95/EC, 2004/108/EC and 1999/5/EC

respectively, by invoking EN60950-1, EN300-386 and EN301-489-1.

•ROHS Directive 2002/95/EC on the restriction of the use of certain

hazardous substances in electrical and electronic equipment.

This Telecommunications Power Supply System complies with or exceeds the following Standards:

•Electromagnetic Directive.

•EN60950-1: Information Technology Equipment – Safety. Part 1: General

Requirements.

•EN300 386: Electromagnetic Compatibility and Radio Spectrum Matters (ERM);

Telecommunications Network Equipment; Electromagnetic Compatibility (EMC)

requirements.

•EN301-489-1: Electromagnetic Compatibility and Radio Spectrum Matters (ERM),

Electromagnetic Compatibility (EMC) standard for radio equipment and services, Part

1: Common Technical Requirements.

This Telecommunications Power Supply System output is classed as earthed SELV at a hazardous

energy level.

Flexi -3G Installation & Commissioning Manual

Chapter 1. Introduction

Page 8 of 94 Document No: - 4493-CM-EN-10989402

Page Intentionally Blank

Flexi -3G Installation & Commissioning Manual

Document No: - 4493-CM-EN-10989402 Page 9 of 94

Chapter 2. Flexi - 3G System General Description

Table of Contents

Topic Page No

2.1. Flexi – 3G Power Box Description ............................................................10

2.2. Flexi – 3G Battery Cabinet Description ....................................................11

2.2.1. Battery Cabinet Dimensions........................................................................... 11

2.2.2. Battery Accommodation ................................................................................. 12

2.3. Rectifiers .....................................................................................................13

2.3.1. Outline Rectifier Technical Specifications.................................................... 13

2.4. SC200 System Controller...........................................................................14

2.4.1. Input/Output Board.......................................................................................... 14

2.4.2. Connections ..................................................................................................... 16

2.5. Compatible Software ..................................................................................16

2.6. Electrical......................................................................................................17

2.6.1. Power ................................................................................................................ 17

2.6.2. AC Input Configurations ................................................................................. 17

2.6.3. Rated AC Voltage............................................................................................. 17

2.6.4. Continuous AC Voltage................................................................................... 17

2.6.5. AC Frequency .................................................................................................. 17

2.6.6. DC Output Voltage........................................................................................... 17

2.6.7. Earthing ............................................................................................................ 17

2.6.8. Transient Protection........................................................................................ 17

Flexi -3G Installation & Commissioning Manual

Chapter 2. Flexi - 3G System General Description

Page 10 of 94 Document No: - 4493-CM-EN-10989402

2.1. Flexi – 3G Power Box Description

The Eaton Flexi - 3G Power Box is available in three versions: -

Fig. 2-1 PBA-01 Power Box Fig. 2-2 PBA-02 Power Box Fig. 2-3 PBA-03 Power Box

The PBA-01 Power Box

consists of

The PBA-02 Power Box

consists of

The PBA-03 Power Box

consists of

•16.2kW Capacity Base

Power Box

•16.2kW Capacity Base

Power Box

•16.2kW Capacity Base

Power Box

•650H x 600W x 450D •650H x 600W x 450D •650H x 600W x 450D

•9 x APR48-3G Capability •9 x APR48-3G Capability •9 x APR48-3G Capability

•SC200 Controller + IOBGP-

•SC200 Controller •SC200 Controller

•AC Input Terminals only:-

•Optional AC Input Isolator

•AC Input Isolator •Separate A + B Terminals for

AC (4/5 rectifiers on A and 4

on B)

•1PH AC Input (230Vac, 50-

60Hz, 1P + N + PE)

••1PH AC Input (230Vac, 50-

60Hz, 1P + N + PE)

•3PH AC Input (400Vac, 50-

60Hz, 3P + N + PE)

•3PH AC Input (115/230Vac,

50-60Hz, 3P + PE) – 3 Wire

Delta

•3PH AC Input (400Vac, 50-

60Hz, 3P + N + PE)

•Optional Surge Module •Surge Module •

••2-Pole MCBs for each

Rectifier

•

•Plastic Gland Plate for Top

Cable Entry

•Plastic Gland Plate for Top

Cable Entry

•Plastic Gland Plate for Top

Cable Entry

Indice

Altri manuali Eaton Elettricità industriale

Eaton

Eaton VCP-W Manuale utente

Eaton

Eaton XTCE580N Series Manuale

Eaton

Eaton Tandem ELF Current-Limiting Dropout Fuse Manuale utente

Eaton

Eaton EASY256-HCI Manuale

Eaton

Eaton Power Defense PD4 Manuale

Eaton

Eaton Power Defense NZM-XBZ225 Manuale

Eaton

Eaton EASY-COM-SWD Series Manuale

Eaton

Eaton CROUSE-HINDS Ex - d Series Manuale utente

Eaton

Eaton COOPER POWER E Manuale utente

Eaton

Eaton XTCERENCOILD DILM65-XSP Manuale

Eaton

Eaton VCPW-HD Manuale utente

Eaton

Eaton DILM150-XHI Series Manuale

Eaton

Eaton CEAG DualGuard-S Manuale di servizio

Eaton

Eaton R9N2600FJ Manuale utente

Eaton

Eaton CEAG SOU CG-S 2 x 4A Manuale di servizio

Eaton

Eaton Moeller MFD-CP4-CO Manuale utente

Eaton

Eaton CEAG ZB-S Series Manuale utente

Eaton

Eaton XTCS250L Series Manuale

Eaton

Eaton DILET Series Manuale

Eaton

Eaton DX-BR Series Manuale

Eaton

Eaton ZP-ASA Guida

Eaton

Eaton Series NRX Manuale utente

Eaton

Eaton KLV-12UP Series Manuale

Eaton

Eaton MTL SUM5 Manuale utente

Manuali Elettricità industriale popolari di altre marche

Rexroth Indramat

Rexroth Indramat DURADRIVE SYSTEM200 Manuale tecnico

Abtech

Abtech HVJB Series Guida

Murata

Murata GRM0335C1H8R1DA01 Series Manuale utente

SAF-HOLLAND

SAF-HOLLAND CBX 5415.5 Manuale utente

Newlong

Newlong NP-7H Manuale utente

Murata

Murata GJM0335C1E4R4BB01 Series Manuale utente

Stahl

Stahl 8575/12 Manuale utente

SI Pegasus Manuale utente

Murata

Murata GRM1555C1H2R7CA01 Seies Manuale utente

Murata

Murata GRM0225C1E6R4BA03 Series Manuale utente

Cooper Power Systems

Cooper Power Systems VXE15 Manuale utente

S&C

S&C Vista SD Manuale utente

Murata

Murata GRM0335C2A7R3CA01 Series Manuale utente

Siemens

Siemens 3VA9988-0BM10 Manuale utente

Siemens

Siemens SITRANS LVS100 Manuale utente

Murata

Murata GRM32ER60G227ME05 Series Manuale utente

Siemens

Siemens SENTRON SUPERSWITCH 3KL82 Series Manuale utente

Rockwell Automation

Rockwell Automation Allen-Bradley MP-Series Manuale utente