Eaton Powerwave 9315 Manuale utente

Powerware 9315 UPS

200–300 kVA

Installation Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and

maintenance of the UPS and batteries. Please read all instructions before operating the

equipment and save this manual for future reference.

Consignes de sécurité

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES

Class A EMC Statements

FCC Part 15

NOTE This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against

harmful interference when the equipment is operated in a commercial environment. This equipment

generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with

the instruction manual, may cause harmful interference to radio communications. Operation of this

equipment in a residential area is likely to cause harmful interference in which case the user will be

required to correct the interference at his own expense.

WARNING

This is a product for restricted sales distribution to informed partners. Installation

restrictions or additional measures may be needed to prevent disturbances.

Powerware and X−Slot are registered trademarks of Eaton Electrical Inc.

document may be reproduced in any way without the express written approval of Eaton Corporation.

EATON Powerware®9315 UPS (200–300 kVA) Installation Manual S164201037 Rev G www.powerware.com

Table of Contents

1 Introduction 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Using This Manual 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Conventions Used in This Manual 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 For More Information 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Getting Help 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Getting Started 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Preparing Your Site 2−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Environmental Considerations 2−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Preparing for Wiring the UPS System 2−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Inspecting and Unpacking Each Cabinet 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Installing the UPS 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Installing the UPS Cabinet 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Prepare for Installing Optional Cabinets or Accessories 3−4. . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Completing the Installation Checklist 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Installing Battery Cabinets 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Important Safety Instructions 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Recycling the Used Battery or UPS 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Installing Input and Output Transformers 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Installing a Power Distribution Module 6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Installing a Remote Emergency Power−Off 7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Installing a Remote Battery Disconnect 8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Installing a Remote Monitor Panel 9−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Installing a Relay Interface Module 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 Installing a Supervisory Contact Module 11−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix A – Customer Information A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

ii EATON Powerware®9315 UPS (200–300 kVA) Installation Manual S164201037 Rev G www.powerware.com

List of Figures

Figure 1-1. Typical Powerware 9315 UPS System 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 2-1. Cabinet as Shipped, with Outer Packaging−Rear View 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-1. Removable I/O Section 3−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-2. Removing Front and Rear Supports 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-3. Preparing the UPS for Installation 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-1. Input Transformer Cabinet 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-2. Input Transformer Cabinet (208/480V) 5−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-3. Output Transformer Cabinet (480/208V) 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-4. Installing an Input Transformer Cabinet 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-5. Installing a 208/480 Vac Input Transformer Cabinet 5−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5-6. Installing a 480/208 Vac Output Transformer Cabinet 5−8. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6-1. Typical PDM Cabinet 6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7-1. Remote EPO Control 7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7-2. Remote EPO 7−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-1. Remote Battery Disconnect Enclosure 8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 9-1. Remote Monitor Panel 9−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 9-2. Terminal Block Bracket 9−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 9-3. Wiring an RMP to the UPS 9−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 10-1. Relay Interface Module 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 10-2. Terminal Block Bracket 10−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 10-3. Wiring an RIM to the UPS 10−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 11-1. Supervisory Contact Module 11−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 11-2. Terminal Block Bracket 11−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 11-3. Wiring an SCM to the UPS 11−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 11-4. Supervisory Contact Module TB2 11−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1−1

EATON Powerware®9315 UPS (200–300 kVA) Installation Manual S164201037 Rev G www.powerware.com

Chapter 1 Introduction

This manual describes how to install your Powerware®9315 uninterruptible power supply

(UPS) system. It contains instructions for installing the UPS and each optional component

and accessory. The information you will use depends on the system you purchased.

Each component of your UPS system is housed in a free-standing cabinet. The cabinets line

up and match in style and color, and have safety shields behind the doors for hazardous

voltage protection. Figure 1-1 shows a typical UPS system that includes at least one of each

component.

Input

Transformer

Cabinet

Output

Transformer

Cabinet

(optional)

PDM

Cabinet

(optional–

requires 480/208

transformer)

UPS

Cabinet

Battery

Cabinet

(optional)

Figure 1-1. Typical Powerware 9315 UPS System

These basic UPS system configurations are possible:

AThe UPS and one or more battery cabinets

AThe UPS, battery cabinet(s), and a Power Distribution Module (PDM)

AThe UPS, battery cabinet(s), and an input transformer cabinet

AThe UPS, battery cabinet(s), PDM, and an input transformer cabinet

AThe UPS, battery cabinet(s), an input transformer cabinet, and an output transformer

cabinet

AThe UPS, battery cabinet(s), PDM, an input transformer cabinet, and an output

transformer cabinet

You can enhance any of these system configurations by adding optional accessories such as

a Remote Monitor Panel (RMP), Relay Interface Module (RIM), Supervisory Contact Module

(SCM), or Remote Emergency Power−Off (EPO) control.

Introduction

1−2 EATON Powerware®9315 UPS (200–300 kVA) Installation Manual S164201037 Rev G www.powerware.com

1.1 Using This Manual

The system you are installing dictates which parts of this manual you should read. Everyone

should read Chapters 1 through 3:

AChapter 1 discusses installation considerations for your entire UPS system.

AChapter 2 tells you how to prepare your site for the installation of your UPS system. It

discusses equipment environmental requirements, inspecting, and unpacking cabinets.

AChapter 3 describes how to install the UPS cabinet.

AChapter 4 contains safety instructions and general notes for installation of the UPS

manufacturer’s optional battery cabinets.

AChapter 5 contains information for installing optional input and output transformer

cabinets.

AChapter 6 contains information for installing the optional PDM.

AChapter 7 contains information for installing the optional Remote EPO control.

AChapter 8 contains information for installing the optional remote battery disconnect.

AChapter 9 contains information for installing the optional RMP.

AChapter 10 contains information for installing the optional RIM.

AChapter 11 contains information for installing the optional SCM.

AAppendix A contains important information for planning and installing your UPS system,

including illustrations of cabinets and optional accessories.

Read through each installation procedure before you begin. Perform only those procedures

that apply to the UPS system you are installing.

1.2 Conventions Used in This Manual

This manual uses these type conventions:

ABold type highlights important concepts in discussions, key terms in procedures, and

menu options, or represents a command or option that you type or enter at a prompt.

AItalic type highlights notes and new terms where they are defined.

AScreen type represents information that appears on the screen or LCD.

Icon Description

Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The

term UPS system refers to the entire power protection system – the UPS cabinet, battery

strings, and options or accessories installed.

Introduction

1−3

EATON Powerware®9315 UPS (200–300 kVA) Installation Manual S164201037 Rev G www.powerware.com

1.3 For More Information

Refer to the Powerware 9315 UPS (200–300 kVA) Operation Manual for more

information about the operation and communication capabilities of the UPS system:

ADescribes the UPS cabinet Control Panel and Monitor Panel, and explains the functions

of the UPS; discusses the standard features of the UPS and optional accessories; provides

procedures for starting and stopping the UPS, and information about maintenance and

responding to system events.

AAlso described are the RS−485 and RS−232 serial communication capabilities of the UPS

system, how to connect optional remote accessories to your UPS system, and

information about enabling, disabling, and customizing building alarms.

Visit www.powerware.com or contact your Eaton service representative for information on

how to obtain copies of this manual.

1.4 Getting Help

If help is needed with any of the following:

AScheduling initial startup

ARegional locations and telephone numbers

AA question about any of the information in this manual

AA question this manual does not answer

Please call the Eaton Help Desk for Powerware products at:

In the United States 1-800-843-9433 or 1−919−870−3028

In Canada 1-800-461-9166

All other countries Call your service representative

Introduction

1−4 EATON Powerware®9315 UPS (200–300 kVA) Installation Manual S164201037 Rev G www.powerware.com

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2−1

EATON Powerware®9315 UPS (200–300 kVA) Installation Manual S164201037 Rev G www.powerware.com

Chapter 2 Getting Started

Each cabinet of your UPS system is shipped on a separate pallet. Use a forklift or pallet jack

to move the packaged cabinets to the installation site, or as close as possible to the site,

before you unload them from the pallets.

This is the basic sequence of the installation steps:

1. Prepare your site for the UPS cabinet (Chapter 2).

2. Inspect, unpack, and unload the UPS cabinets (Chapter 2).

3. Create an installation plan for the UPS and optional cabinets (Chapter 3).

4. Wire the cabinets together (Chapters 4 through 11, as applicable).

5. Install features, accessories, and/or options (Chapters 4 through 11, as applicable).

6. Complete the Installation Checklist (Chapter 3).

7. Have authorized service personnel perform preliminary checks and startup.

After wiring the UPS system to the facility power and critical load(s), be sure to ground the

system according to local and/or national electrical wiring codes, using your own cabling

and conduit.

Install batteries in accordance with all applicable codes and regulations, including the

National Electrical Code (NEC) Article 480.

NOTE Startup and operational checks should be performed only by authorized service

personnel. This service is usually offered as part of the sales contract for your UPS

system.

Getting Started

2−2 EATON Powerware®9315 UPS (200–300 kVA) Installation Manual S164201037 Rev G www.powerware.com

2.1 Preparing Your Site

For your UPS system to operate at peak efficiency, the installation site should meet the

environmental specifications outlined in the Powerware 9315 UPS (200–300 kVA) Operation

Manual. If you intend to operate the UPS at an altitude higher than 1500m (5000 ft),

contact your Eaton service representative for important information about high altitude

operation. The operating environment must meet the size and weight requirements shown

in Table N on page A−13.

The basic environmental requirements for operation of the UPS system are:

AAmbient Temperature Range: 0–40°C (32–104°F)

ARecommended Operating Range: 20–25°C (68–77°F)

AMaximum Relative Humidity: 95%

The UPS cabinet uses forced air cooling to regulate internal component temperature. The

battery and optional component cabinets use convection cooling to regulate internal

component temperature. Air inlets are in the front of the cabinet, and outlets are in the

top. You must allow clearance in front of and above each cabinet for proper air circulation.

2.2 Environmental Considerations

The life of the UPS system is adversely affected if the installation does not meet the

following guidelines:

1. The UPS system must be installed on a sealed concrete pad on a sealed concrete

floor.

2. The UPS system must be installed in a temperature-controlled indoor area free of

conductive contaminants.

2.3 Preparing for Wiring the UPS System

For external wiring requirements, including the minimum AWG size of external wiring, see

Table A through Table F beginning on page A−2. The power wiring connections for this

equipment are rated at 75°C (167°F). If the ambient temperature is greater than 30°C

(86°F), a higher temperature and/or larger size wire may be necessary. Wiring for optional

accessories (such as a Remote Monitor Panel or Relay Interface Module) should be

installed through the knockout in the bottom of the UPS cabinet. The top entry connection

requires installation of 13 mm (0.5″) flexible conduit within the UPS. Bottom entry

connection requires no additional routing of conduit within the UPS.

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