ECKELMANN VS 3010 BS Manuale utente
Operating instruction
VS 3010 BS Pack Controller
For booster / satellite systems
July 2018, 1.02 - Firmware V5.06
KGL Operating Manual – VS 3010 BS 2018-07-02 /2 178
Eckelmann AG
Business Unit Refrigeration and Building Automation
Berliner Straße 161
65205 Wiesbaden, Germany
Tel.: +49 611 7103-700
Fax: +49 611 7103-133
E-Mail: [email protected]
Internet: www.eckelmann.de
Board of Management:
Dipl.-Ing. Peter Frankenbach, Spokesman,
Dipl.-Wirtsch.-Ing. Philipp Eckelmann, Dr.-Ing. Marco Münchhof, Dr.-Ing. Frank Uhlemann
Chairman of the Supervisory Board: Hubertus G. Krossa
Deputy Chairman of the Supervisory Board: Dr.-Ing. Gerd Eckelmann
Registration court / registration number
District court Wiesbaden, HRB 12636
Before commissioning and use, please check that this is the latest version of the document. With the
publication of a new version of the documentation, all previous versions lose their validity.
Errors and technical modifications are expressly reserved.
The current operating manual and information such as data sheets, more detailed documentation and FAQs
are available for you on-line in E°EDP (Eckelmann ° Electronic Documentation Platform) at
www.eckelmann.de/elds
You reach all relevant documents for this component directly using the QR code:
Information on safety and connection instructions are described in detail in chapter ”Industrial safety notes”.
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the Eckelmann AG company.
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KGL Operating Manual – VS 3010 BS 2018-07-02 /3 178
Table of Contents
1 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 Explanation of 'General Note' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Explanation of 'Safety Instructions and Hazard Warnings' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Warning Signs and Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4.1 Exclusion of liability for non-observance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.2 Requirements for the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.3 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.4 Five safety rules according to BGV A3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.5 Electrostatic sensitive components and control components (ESD) . . . . . . . . . . . . . . . . . . . . . . 13
1.4.5.1 ESD - guidelines for handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4.6 Abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 System design VS 3010 BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 VS 3010 BS Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 VS 3010 BS Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Starting characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.1 First start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.2 Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2.1 System expansion options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3 Configuration of the pressure transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.4 Low-pressure Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.1 Control algorithm for LP control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.2 Control algorithm with LP step controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.2.1 Neutral zone with compressor step control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.2.2 Compressor control times for compressor step regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.3 Control algorithm with LP combined control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.4.3.1 Loading / unloading of fixed-speed compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.4.3.2 Loading / unloading of fixed-speed compressors during operation with capacity-controlled
compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4.3.3 Compressor control times for compressor combined control . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4.4 Capacity-controlled compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.4.4.1 Inversion of the compressor capacity stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.4.5 Base load rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.4.5.1 Base load rotation for speed controlled compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.4.6 Control of Z2 compressors via consumer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.4.7 Compressor packs with suction gas bypass (evaporation pressure regulator) . . . . . . . . . . . . . . 35
4.4.8 Setpoint shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.4.8.1 Setpoint shift via room temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.4.8.2 Setpoint shift - demand-dependent via Z1/Z2 consumer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.4.8.3 Setpoint adjustment via humidity sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.4.8.4 to-Z1 setpoint shift with cascade regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.4.9 Load shedding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.5 High-pressure / condenser regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.5.1 Neutral zone fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
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4.5.1 Neutral zone fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.5.2 Control algorithm for fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.5.3 Control algorithm with step controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.5.4 Star-delta switching of the fan motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.5.5 Parametrisation of the switching modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.5.6 Regulation of the fan speed with continuous control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.5.7 Control algorithm for parallel combined control type of control . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.5.8 Control algorithm for combined control - stages type of control . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.5.9 Setpoint calculation tc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.5.9.1 Setpoint calculation in normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.5.10 Condenser fan control times with step controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.5.11 Protection and base load rotation of the fan motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.6 Cascade regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.6.1 Control of the cascade by the VS 3010 BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.6.1.1 Parametrisation of HP-Z2 transducer characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.6.1.2 Z2 high-pressure / refrigerant Z2 measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.6.1.3 Cascade regulation control algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.6.1.4 Continuous temperature control using condensation temperature Z2 . . . . . . . . . . . . . . . . . . . 56
4.6.1.5 Continuous superheat regulation using the evaporating temperature Z1 . . . . . . . . . . . . . . . . 57
4.6.1.6 Valve control – output of the opening degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.6.1.7 Output of the opening degree for single-valve operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.6.1.8 Output of the opening degree for tandem operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.6.1.9 Limiting the opening degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.6.1.10 Fixed opening degree for service purposes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.6.1.11 Emergency Op. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.6.1.12 Manual Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.6.1.13 Cascade disabling refrigeration points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.6.1.14 Alarm due to implausible opening degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.6.2 Control of the cascade by a case controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.7 Heat recovery mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.7.1 Setpoint calculation in HR mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.8 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.8.1 Safety loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.8.1.1 Monitoring of low oil pressure switch / compressor high-pressure cutout . . . . . . . . . . . . . . . . 62
4.8.1.2 Monitoring of the compressor motor overload cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.8.2 Compressor cylinder head temperature Z1/Z2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.8.3 Automatic high prioritisation for compressor fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.8.4 Monitoring of the Z1/Z2 compressor speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.8.5 Monitoring of the starts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.8.6 Low-pressure monitoring Z1/Z2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.8.7 Z1/Z2 minimum suction gas superheat monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.8.8 Monitoring of tc/t0 difference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.8.9 High-pressure monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.8.9.1 High-pressure monitoring in satellite or booster operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.8.9.2 High-pressure monitoring in booster or cascade operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.8.9.3 Reduction of the compressor speed in the event of high HP . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.8.10 Monitoring of the fan motor overload cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.8.11 Monitoring of the fan speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.8.12 External alarm monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.8.13 Liquid level in the collection tank monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.8.14 Monitoring of the fast unload / External Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.8.15 Burst disk monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
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4.8.15 Burst disk monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.9 Toggle setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.10 Ambient data for the setpoint shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.11 Disabling of refrigeration points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.12 COP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.12.1 COP optimisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.13 Operating data and archiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.13.1 Operating hours of compressors and fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.13.2 Daily run times, compressor starts and activity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.13.3 Actual value archives for the graphical display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.14 Refrigeration compressor packs with oil equaliser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.15 Discharge gas defrosting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.15.1 Parametrisation of the discharge gas defrosting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.15.2 Actual values for the discharge gas defrosting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.15.3 Manual control of the D2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.15.4 Course of the common discharge gas defrosting Z2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.15.5 Sequence of the discharge gas defrosting of Z2 cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.15.6 Sequence of the discharge gas defrosting of Z2 cold rooms . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.15.7 Course of the discharge gas defrosting Z1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.15.8 Course of the Z2 discharge gas defrost when the type of defrosting is set to "Cold rooms - El.
UA" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.15.9 Error during discharge gas defrosting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5 VS 3010 BS Installation and start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.1 DIN rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.2 Default hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.2.1 SIOX extension module - for DIN rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.2.1.1 Connection of the SIOX modules to the pack controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.2.2 Default settings with S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.2.3 Setting the CAN bus address with S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.2.4 Setting of the interface RS485/TTY using jumper J1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.2.5 Configuration of the analogue inputs and outputs at the factory . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.2.6 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.2.6.1 Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
5.3 Default parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.4 Start-up of speed-controlled condenser fans / compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.4.1 Procedure for the start-up of a system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.5 Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
5.6 Firmware Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
5.6.1 Requirements for firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.6.2 Update of the current firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6 VS 3010 BS connection and terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.1 Pin assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.1.1 Pin assignments VS 3010 BS base module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.1.2 Pin assignments for SIOX extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6.2 Terminal diagrams for base module and SIOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6.2.1 Terminal assignment of the 230 V AC power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6.2.2 Terminal assignment of the digital inputs - 230 V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
KGL Operating Manual – VS 3010 BS 2018-07-02 /6 178
6.2.2 Terminal assignment of the digital inputs - 230 V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
6.2.3 Terminal assignment of the relay outputs - 230 V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
6.2.4 Terminal assignment of the analogue inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
6.2.5 Terminal assignment of the analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
6.2.6 Terminal assignment of CAN bus, SIOX and Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
6.2.7 D2D – SIOX extension module for discharge gas defrosting . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
6.2.7.1 D2D - Terminal assignment of the 230 V AC digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . 115
6.2.7.2 D2D - Terminal assignment of the 230 V AC relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 116
7 VS 3010 BS operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
7.1 Manual / automatic emergency mode selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
7.2 Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
7.3 Display of the operating states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
8 VS 3010 BS operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8.1 Operation possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8.2 Remote control using a terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8.2.1 Menus and operating screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
8.2.2 Call controller menu using remote operation, page 115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
8.2.2.1 CI 4x00 System Centre - Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
8.2.2.2 CI 3x00 store computer / AL 300 operator terminal - remote control . . . . . . . . . . . . . . . . . . . 126
8.2.3 Cancelling entry block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8.2.3.1 CI 4x00 system centre - login and logout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8.2.3.2 CI 3x00 store computer / AL 300 operator terminal - unlock . . . . . . . . . . . . . . . . . . . . . . . . . 128
8.2.4 Activating service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
8.2.4.1 CI 4x00 system centre service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
8.2.4.2 CI 3x00 store computer - service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
9 VS 3010 BS menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
9.1 Menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
9.1.1 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
9.1.2 Menu 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
9.1.3 Menu 2 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
9.1.4 Menu 3 Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
9.1.5 Menu 4 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
9.1.6 Menu 5 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
9.1.7 Menu 6 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
9.1.8 Menu 7 Default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
9.1.9 Menu 8 Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
10 Decommissioning and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
10.1 Decommissioning / Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
10.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
11 Alarms and messages VS 3010 BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
11.1 Message system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
11.2 Structure of the messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
11.2.1 Automatic Prioritisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
11.3 Overview of all alarms and messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
12 Technical Data VS 3010 BS / SIOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
KGL Operating Manual – VS 3010 BS 2018-07-02 /7 178
12.1 Electrical Data VS 3010 BS / SIOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
12.2 Mechanical Data VS 3010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
12.3 Mechanical Data SIOX Extension Module With manual control switch . . . . . . . . . . . . . . . . . . . . . . . 177
13 Part numbers and accessories VS 3010 BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
13.1 Pack controller VS 3010 BS / SIOX extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
13.2 Accessories for VS 3010 BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
KGL Operating Manual – VS 3010 BS 2018-07-02 /8 178
1.
2.
1.
2.
3.
4.
1.
2.
1 Conventions
1.1 Explanation of 'General Note'
A general note consists of two elements:
A pictogram of a hand at the edge of the page and
the actual note text:
For example:
Further information for the protection rating of the device is contained in the chapter Technical Data
.VS 3010 BS / SIOX, page 175
1.2 Explanation of 'Safety Instructions and Hazard Warnings'
Safety instructions or hazard warnings are composed of four elements:
The pictogram (warning sign / symbol) at the edge of the page.
A short, concise description of the danger.
A description of the possible consequences.
A catalogue with measures for avoidance.
For example:
Warning about dangerous electrical voltage! Danger of electric shock! BEFOREconnecting and
disconnecting, it must be checked that at the 230 V AC relay outputs!no voltage is present
The warning signs and symbols used for the safety instructions and hazard warnings in this documentation are
described in detail on the following page.
1.3 Warning Signs and Symbols Used
Explanation of the warning signs and symbols used for the safety instructions and hazard warnings in this
documentation:
Attention symbol - general hazard warning
Hazard warning
The attention symbol indicates all safety instructions in this operating and service manual
which result in danger to life and limb if not observed. Carefully comply with the work safety
instructions and proceed with particular caution in these cases.
Attention
The attention symbol highlights guidelines and regulations, instructions and correct working
procedures that must be particularly observed in order to prevent damage to and destruction
of LDS components or malfunctioning (for example to prevent stock loss).
Failure to observe the attention symbol can result in personal injury (in extreme cases serious injuries or
KGL Operating Manual – VS 3010 BS 2018-07-02 /9 178
Failure to observe the attention symbol can result in personal injury (in extreme cases serious injuries or
death) and/or damage to property!
Voltage symbol – warns about hazardous electrical voltage
KGL Operating Manual – VS 3010 BS 2018-07-02 /10 178
Voltage symbol – warns about hazardous electrical voltage
This work safety symbol warns about hazards from dangerous electrical voltage with possible
consequences of serious injuries and death.
ESD symbol - Warning about electrostatic sensitive components and control components
This symbol indicates electrostatic sensitive components and control components; for details see
chapter Electrostatic sensitive components and control components (ESD), page 13
Note symbol
The note symbol highlights usage tips and other useful information contained in this operating and
service manual.
Battery disposal symbol
Never dispose of this product with other domestic waste.
Please inform yourself about the local regulations for the separated disposal of electrical and electronic products.
The correct disposal of your old equipment protects the environment and people against possible negative consequences. Further
information can be found in the chapter "Decommissioning and Disposal".
1.4 Safety Information
The safety regulations, instructions and information described in this chapter must be strictly
observed and complied with. During repairs on the entire E*LDS system, the accident prevention
regulations and general safety regulations must be strictly complied with. Important information
(safety instructions and hazard warnings) is indicated by appropriate symbols (see chapter
). Follow these instructions in order to prevent accidents and danger to life Conventions, page 8
and limb, as well as damage to the E*LDS system.
Warning about dangerous electrical voltage! Danger of electric shock! Beware of external voltage at
the digital inputs and outputs! All device connections/male connectors must only be plugged in,
unplugged and/or wired when .no voltage is present
This operating manual is part of the equipment. It be kept in the vicinity of the controller as well as must
for future use so that it can be consulted when required. The operating manual must be available for the
operating and maintenance personnel for the avoidance of operating errors, see chapter at any time
.Explanation of 'safety instructions and hazard warnings', page 8
For safety reasons, the equipment must not be used for any applications other than described in the
operating manual and only for the intended use, see chapter Warning Signs and Symbols Used, page
.8
Before using the device, check whether it is suitable for your application with regard to its limit values.
Before connecting the device, it must be checked whether the power supply is suitable for the device.
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