Eclipse Combustion Vortometric v2.00 Manuale utente
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Vortometric
Burners
Installation Guide 248
4/10/07
E
clipse
Copyright 1997 by Eclipse Combustion.All rights reserved worldwide.
This publication is protected by federal regulation and shall not be
copied, distributed, transmitted, transcribed or translated into any
human or computer language, in any form or by any means, to any third
parties, without the express written consent of Eclipse Combustion.
In accordance with the manufacturer’s policy of continual product
improvement, the product presented in this brochure is subject to
change without notice or obligation.
The material in this manual is believed adequate for the intended use of
the product. If the product is used for purposes other than those
specified herein, confirmation of validity and suitability must be
obtained. Eclipse Combustion warrants that the product itself does not
infringe upon any United States patents. No further warranty is
expressed or implied.
We have made every effort to make this manual as accurate and
complete as possible. Should you find errors or omissions, please bring
them to our attention so that we may correct them. In this way, we
hope to improve our product documentation for the benefit of our
customers. Please send your corrections and comments to our
Marketing Communications Manager.
It must be understood that Eclipse Combustion’s liability for its
products,whether due to breach of warranty, negligence, strict liability,
or otherwise, is limited to the furnishing of replacement parts and
Eclipse Combustion will not be liable for any other injury,loss, damage
or expenses, whether direct or consequential, including but not limited
to loss of use, income of, or damage to material arising in connection
with the sale, installation, use of, inability to use or the repair or
replacement of Eclipse Combustion’s products.
COPYRIGHT
DISCLAIMER NOTICE
LIABILITY AND
WARRANTY
ii Eclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07
About this manual
iii
This manual has been written for those persons who are already familiar
with all the aspects of a burner and its add-on components,also referred
to as “the burner system”. These aspects are:
• design/selection
• installation
• use
• maintenance
The audience is expected to have previous experience with this kind
of equipment.
This manual provides information for installing theVortometric
burner ONLY and does not include the burner control system
(such as fuel/air ratio controls, flame supervision systems, etc.).
When Eclipse Combustion sells the burner as part of a complete
package, then schematic piping and wiring diagrams will be furnished
which explain the control system operation. When Eclipse
Combustion sells only theVortometric burner, then it is the
purchaser’s responsibility to ensure that:
• the control system is adequate for the application,
• the control system meets all applicable codes and regulations, and
• the operating personnel are fully familiar with safe control system
operation.
Installation Guide No. 248
• This publication.
Data Sheets No. 248-1, 248-2
• Lists burner models information including dimensions.
Bulletin No. 248
• Used with Data Sheets to define burner specifications and
available options.
Price Sheet No. 248
• Used to order burners.
AUDIENCE
SCOPE
VORTOMETRIC
PUBLICATIONS
Eclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07
iv
• EFE-825 (Combustion Engineering Guide)
• Eclipse Bulletins & Instruction Manuals:818,820,826,832,852,854,856
• Read this manual carefully.Make sure that you understand the structure
and contents of this manual.
• Obey all the safety instructions.
• Do not deviate from any instructions or application limits in this
manual without written consent from Eclipse Combustion.
• If you do not understand any part of the information in this manual,do
not continue. Contact your Eclipse sales office or Eclipse Combustion.
There are several special symbols in this document.You must know
their meaning and importance.
The explanation of these symbols follows. Please read it thoroughly.
Danger:
Indicates hazards or unsafe practices which WILL
result in severe personal injury or even death.
Only qualified and well trained personnel are
allowed to carry out these instructions or
procedures.
Act with great care and follow the instructions.
Warning:
Indicates hazards or unsafe practices which could
result in severe personal injury or damage.
Act with great care and follow the instructions.
Caution:
Indicates hazards or unsafe practices which could result in
damage to the machine or minor personal injury.
Act carefully.
Note:
Indicates an important part of the text.
Read the text thoroughly.
DOCUMENT
CONVENTIONS
IMPORTANT NOTICES
RELATED PUBLICATIONS
Eclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07
About this manual................................................................ ii
Table of Contents.................................................................. v
Introduction............................................................................... 1-1
Product Description ........................................................................ 1-1
Safety............................................................................................... 2-1
Introduction ....................................................................................... 2-1
Safety ................................................................................................... 2-1
Capabilities ......................................................................................... 2-2
Operator Training ............................................................................. 2-2
Replacement Parts ........................................................................... 2-2
Installation .................................................................................. 3-1
Introduction ....................................................................................... 3-1
Handling and Storage....................................................................... 3-1
Position of Components................................................................. 3-1
Approval of Components ............................................................... 3-2
Limits controls and safety equipment ..................................... 3-2
Electrical wiring ............................................................................ 3-2
Gas piping ...................................................................................... 3-2
Where to get the standards...................................................... 3-2
Checklist before Installation .......................................................... 3-3
Burner Mounting .............................................................................. 3-4
Prepare the Burner .......................................................................... 3-2
Gas, Gas/Oil or Oil Gun Positioning ....................................... 3-2
Install the flame sensor............................................................... 3-7
Pilot ................................................................................................. 3-8
Piping............................................................................................... 3-8
Strainers ......................................................................................... 3-10
Atomizing Control Methods ..................................................... 3-10
Installing and Curing Refractory Block ....................................... 3-11
Checklist after Installation ............................................................. 3-14
Table of Contents
1
2
3
vEclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07
Adjustment, Start & Stop .............................................. 4-1
Introduction ....................................................................................... 4-1
Adjustment Procedure .................................................................... 4-1
Step 1: Reset the system .......................................................... 4-1
Step 2: Set low fire combustion air pressure drop ........... 4-2
Step 3:Verify air settings .......................................................... 4-2
Step 4: Ignite the pilot............................................................... 4-2
Step 5: Ignite the burner .......................................................... 4-3
Step 6:Adjust low fire ............................................................... 4-4
Step 7:Adjust high fire .............................................................. 4-5
Step 8:Verify settings................................................................. 4-5
Start Procedure ................................................................................ 4-6
Stop Procedure ................................................................................. 4-7
Maintenance &Troubleshooting ............................... 5-1
Introduction ....................................................................................... 5-1
Maintenance Schedules ................................................................... 5-1
Monthly Checklist........................................................................ 5-1
Yearly Checklist ............................................................................ 5-2
Maintenance Procedures ................................................................ 5-2
Fuel Oil Tip Cleaning ................................................................... 5-2
Dismantling of Atomizer ............................................................ 5-4
Assembly of Atomizer................................................................. 5-6
Troubleshooting ................................................................................ 5-8
Appendix ...................................................................................... A-1
Flow and Input Charts .................................................................... A-1
Table A.1–Combustion Air Pressure Drop vs. Burner Heat Input
for Medium Intensity Burners................................................... A-1
Table A.2–Combustion Air Pressure Drop vs. Burner Heat Input
for High Intensity Burners ......................................................... A-2
Table A.3–Gas Gun Press. Drop vs. Burner Heat Input ..... A-3
Table A.4–Oil Nozzle Press. Drop vs. Burner Heat Input.... A-4
Table A.5–Atomizing Air Press. Drop vs.Air Flow ............... A-4
Table A.6–Atomizing Steam Press. Drop vs.Steam Flow ..... A-5
Recommended Spare Parts ............................................................ A-5
Conversion Factors ......................................................................... A-6
System Summary .............................................................................. A-7
5
vi
4
Eclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07
PRODUCT
DESCRIPTION
The EclipseVortometric v2.00 is a dual-fuel, high intensity burner
which operates at maximum efficiency whether firing fuel oils or
natural, propane, butane, manufactured or other mixed gases.
TheVortometric’s versatility and rugged design make it the right
choice for any heating process, including driers, kilns, thermal fluid
heaters, thermal oxidizers, oil heaters, vaporizers, boilers, liquid and
waste incineration, and many air heating applications.
The high combustion air swirl rate produced by theVortometric
burner results in a stable flame with high turndown capabilities on a
wide range of fuels.The burner can be operated with low excess air
where maximum efficiency is required or high excess air for high
volume process air heating.The intense and thorough mixing of the
air and gas results in low NOx and CO emissions.
The novel design of the oil atomizer uses shear forces and
acoustical energy created by a “vortex generator” to vaporize the
fuel for clean, smoke-free combustion.
Vortometric v2.00 burners are available with capacities of 6mmBtu/
hr. to 210mmBtu/hr. Low combustion air pressure is used (7.5"w.c.)
with all sizes and atomization of the fuel oil can be by steam, air, or
any gaseous fuel.
Figure 1.1 Vortometric v2.00 Burner
Introduction
1-1
1
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Eclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07
Eclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07
In this section, you will find important notices about safe operation
of a burner system.
Danger:
The burners covered in this manual are designed
to mix fuel with air and burn the resulting
mixture.All fuel burning devices are capable of
producing fires and explosions when improperly
applied, installed adjusted, controlled, or
maintained.
Do not bypass any safety feature.
You can cause fires and explosions.
Never try to light the burner if the burner shows
signs of damage or malfunctioning.
Warning:
The burner and duct sections are likely to have
HOT surfaces.Always wear protective clothing
when approaching the burner.
Note:
This manual gives information for the use of these burners
for their specific limited design purpose. Do not deviate from
any instructions limits in this manual without written advice
from Eclipse Combustion.
Note:
Read this entire manual before you attempt to start the
system. If you do not understand any part of the information
in this manual, then contact your Eclipse representative or
Eclipse Combustion before you continue.
INTRODUCTION
SAFETY
2-1
afety 2
Eclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07
Adjustment, maintenance and troubleshooting of the mechanical and the
electrical parts of this system should be done by qualified personnel with
good mechanical aptitude and experience with combustion equipment.
The best safety precaution is an alert and competent operator.Thoroughly
instruct new operators so they demonstrate an adequate understanding
of the equipment and its operation.Regular retraining must be scheduled
to maintain a high degree of proficiency.
Order replacement parts from Eclipse only.Any customer-supplied
valves or switches should carry UL,FM, CSA,CGA and/or CE approval
where applicable.
OPERATOR TRAINING
REPLACEMENT PARTS
2-2
CAPABILITIES
Eclipse Vortometric Burner v2.00, Installation Guide 248, 4/10/07
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