Ecodense CELL CONDENSE 300 Guida all'installazione

20.01.2022 Rev. 00

www.ecodense.com

CONDENSING BOILER INSTALLATION,OPERATING

ANDMAINTENANCE MANUAL

CELL CONDENSE 300

CELL CONDENSE 420

CELL CONDENSE 480

CELL CONDENSE 600

CELL CONDENSE 720

CELL CONDENSE 900

CELL CONDENSE 1040

CELL CONDENSE 1210

CELL CONDENSE 1310

CELL CONDENSE 1510

CELL CONDENSE 1810

20.01.2022 Rev. 00 1

DEAR USER,

The Condensing Boilers ECODENSE CELL CONDENSE 300, CELL CONDENSE

420, CELL CONDENSE 480, CELL CONDENSE 600, CELL CONDENSE 720, CELL

CONDENSE 900, CELL CONDENSE 1040, CELL CONDENSE 1210, CELL

CONDENSE 1310, CELL CONDENSE 1510, CELL CONDENSE 1810, are constructed

and manufacturedaccording to the most advance technological inventions and the safety

rules. It is easy to use for our customers.

We recommend that you read this manual and safetywarnings thoroughly before the

use of the device in order to ensuresafe, cost effective and environmental-friendly use.

If you encounterany issue that is not explained clearly inthis manual oryou could

not understand, please contact with our service department.

We thank you for choosing ECODENSE brand.

This Operating Manual is an integral partof the device andmust bemaintained in a

plastic dossier and hung at a clearly visible place bythe device.

TERMO ISI S STEMLER SAN.VE T C.A.Ş.

Esentepe Mah.MilangazCad. No:75 K:3

Kartal Monumento Plaza

Kartal/ STANBUL/TÜRK YE

Tel: +90 216 442 93 00

Fax: +90 216 370 45 03

www.ecodense.com

e-mail:servis@ecodense.com

20.01.2022 Rev. 00 2

CONTENTS

1. WARNINGS.......................................................................................................................................... 3

1.1. Warning Symbols and Descriptions............................................................................................... 3

1.2. General Safety Rules...................................................................................................................... 4

2. TERMSOFWARRANTY.................................................................................................................... 6

2.1. Out of Warranty Conditions........................................................................................................... 6

3. GENERAL CHARACTERISTICSOFCONDENSING BOILER....................................................... 7

3.1. Usageof CASCADE...................................................................................................................... 7

4. CONDENSING BOILER GAS, FLUE GASAND HEATING WATER SCHEMA........................... 8

5. CIRCUIT SCHEMES............................................................................................................................ 9

6. CLOSED CIRCUIT COMPONENTS................................................................................................. 10

6.1. Balance Tank................................................................................................................................ 10

6.2. Sizing TableFor Expansion Tank................................................................................................ 11

6.3. ExpansionTank............................................................................................................................ 12

6.4. Manometer.................................................................................................................................... 12

6.5. Strainer......................................................................................................................................... 12

6.6. Air Separator................................................................................................................................ 12

7. WATER QUALITY ............................................................................................................................ 13

8. TECHNICAL DATA .......................................................................................................................... 14

8.1. Capacity Table.............................................................................................................................. 14

8.2. Condensing BoilerDimensions.................................................................................................... 15

8.3. NoiseLevel................................................................................................................................... 16

9. INSTALLATION................................................................................................................................ 16

9.1. General Controls .......................................................................................................................... 16

9.2. ExternalOutdoor Sensor (Optional)............................................................................................. 17

10. STACK CONNECTIONS............................................................................................................... 18

11. ASSEMBLY .................................................................................................................................... 19

11.1. ECODENSE Assembly Instructions......................................................................................... 19

11.2. ECODENSE Single/CASCADE Assembly Instructions ......................................................... 19

11.3. Assembly of Condensing Fluid Drain...................................................................................... 19

12. ECODENSE CONTROL INSTRUCTIONSBEFORE START-UP............................................... 21

13. ELECTRICAL DIAGRAM............................................................................................................. 23

14. COMMISSIONING......................................................................................................................... 24

14.1. BeforeCommissioning............................................................................................................. 24

14.2. Checks During Commissioning................................................................................................ 25

15. ADJUSTING COMBUSTIN PARAMATERS............................................................................... 25

15.1. Adjustment and Measurement Points....................................................................................... 25

16. CONTROL PANEL BUTTON SPECIFICATIONS....................................................................... 26

16.1. Adjusting MinimumCapacity.................................................................................................. 26

16.2. Adjusting MediumCapacity..................................................................................................... 26

16.3. Adjusting MaximumCapacity.................................................................................................. 27

16.4. Adjsuting TimeSchedule......................................................................................................... 27

17. MAINTENANCE............................................................................................................................ 28

17.1. Monthly Maintenance............................................................................................................... 28

17.2. SeasonalMaintenance.............................................................................................................. 28

18. LIST OFERROR CODE................................................................................................................. 29

19. SOLUTION RECOMMENDATIONSFOR SOME OFTHE PROBLEMS.................................. 33

20. AFTER SALESSERVICES............................................................................................................ 34

21. NOTES............................................................................................................................................. 35

20.01.2022 Rev. 00 3

1. WARNINGS

1.1. Warning Symbols and Descriptions

Symbols Symbol Descriptions

Important information and useful hints.

Warning of danger to lifeor property.

Warning of electrical voltage.

Product handling information.

GAZ HATTINI TEM ZLEY NZ.

CLEAN GASLINE.

ЧИСТАЯ ЛИНИЯ ГАЗ.

"Cleanthegas line"warning on gas line.

Carry in an upright position. FragileItem.Protectagainst water.

20.01.2022 Rev. 00 4

1.2. General Safety Rules

•All personnelengagedininstallation, disassembly,commissioning, operation,control,

maintenance and repair should havereceivedthenecessary training andfully readand understood

this manual.

•No changesthatmight damagethesafety of thedevicemust bemadebypersons and/or

organizations on thedevice.

•All operation, commissioningand installation works (except for burning adjustment) should be

carriedout whenthedeviceis notoperatingand afterdisconnecting thepowersupply.

Noncompliancewiththeserulesmayleadtoserious bodilyinjuriesand evendeathby electrical

shocks or uncontrolled flameformation.

•Repairs concerned with safety elements should becarried outonly by themanufacturing company.

•Thedeviceshould never beused by children, mentally handicappedand inexperienced persons.

•Childrenmust not beallowedto play with thedevice.

•Keep thedeviceaway fromexplosiveand flammablematerials.

•Device must intakeair, and ventilation and air dischargeholesmust notbeclosed.

If yousensegas leakage;

•Shut down valves of all gas devices.

•Open all doors and windows.

•Do not turn on electricdevices or do not turn themoff if theyareworking.

•Do not useburner derivedtools such as match and lighter.

•Informthegas company.

Do not storeany inflammablematerials in boilerroom.

Wear hearing protectors if thereis noisein boiler room.

Incaseof fıre orother emergency;

Switch off themain switch

Closethemain fuel shut-off valveoutsidetheplant.

Takeappropriateactions

Products should bestored in adry, cool or dry conditioned places . Storagelifeof our products

(servicelife) is 10 years.

20.01.2022 Rev. 00 5

Preventing damagecaused by thepresence of particles suchas dirt, sediment, metal burrs on the

heating circuit installation and condensing boiler, for thecomfortableand longerservice lifeof

theboilers, It is recommended that theinstallation circuit is separated by plateheat exchanger as

primary and secondary circuit

For TheHigh-riseBuildings, If height ofstructuremorethan 25 mt. Or morethan 10 th floor ,

in order toensurethat condensing boilercascadesystemoperates comfortably atlow pressures, a

plateheatexchangermust beinstalled inorder to distinguish thehigh pressurebetween 2nd

circuit andthePrimary circuit. thestaticpressureappearanced dueto theheight of building , theboiler

systemis not allowed to operateundertheinfluence of high pressure.

BOILER ROOM

Condensing Boilers must beinstalled in asuitableroom/floor with minimumexternal air openings

and sufficient to ensureoptimumgas-air mixturecombustion, in compliancewiththeregulations.

Air openings of theboilerroom, burner fan intakevents or air ductsmust stay open to the

atmosphereand Birdcageshould beinstalled in order to prevent any Bird, foreignbody entrance

a.Thebuild up of toxic/explosivegasmixtures in theboiler room,

b. Combustion with insufficient air,resulting in hazardous, anti-economical and polluting ope-

ration.

TheCondensing boiler must bealways protected fromrain, snow and frost to prevent corrosion and

paint deformations.

Keepthecondensing boiler roomclean and free of solidvolatilesubstances,which could besucked

into thefan and clogtheinternal boiler or combustion air ducts.

Every 6-12 months, afterfirst commissioning of boiler, theboiler devices should becleaned with

protectivechemicals to prevent calcification and resultant blocking and corrosion on themetallic

surfaces.

Flushing;

On theCurrently operating systems, appropriatechemical solution with thepH rangeof 4-6 should be

selected for cleaning thepipelineinstallation for safety commissioning thecondensing boiler.

In thenewbuilding installations and boiler heat exchangers, maintenance should beappliedwith

chemicals with neutral pH (neutral) effectand preventivemaintenance must becarried out periodically.

20.01.2022 Rev. 00 6

2. TERMSOF WARRANTY

Main and auxiliary equipment and all components used in ECODENSE CELLCONDENSE 300,

CELL CONDENSE420, CELL CONDENSE 480, CELL CONDENSE 600, CELL CONDENSE 720,

CELL CONDENSE900, CELL CONDENSE 1040, CELL CONDENSE 1210, CELL CONDENSE

1310, CELL CONDENSE 1510, CELL CONDENSE 1810, Condensing Boilers areguaranteed for1 year

by TERMO ISI S STEMLER A.Ş. starting fromthedateof commissioning under themaintenance,

adjustment, operating conditions and relevant mechanic,chemical and thermal effects explained herein.

Pleasenotethatthis warranty isonly validif thedevice(s) is commissionedand maintainedby our

authorizedservices.

Our company reservestheright to makeanymodifications on theproductand all instructions

thereof forimprovement purposes.

2.1. Out of Warranty Conditions

•Any damagearisingout of orin relation to customers’ non-compliance to their responsibilities

with regards to installation, commissioning, operation and maintenance,

•Any damagearising out of or in relation to commissioning, repairs and maintenance carriedout by

unauthorized services,

•Any damagethatmay occur during transportation or storageof theproduct,

•Not preserving theproduct in its originalpackaging until theinstallation stage,

•Incorrectand poor electricalconnections, Failuresdueto incorrectvoltageapplications,frequent

repetition of voltagefluctuations,

•Any damagethatmayoccur asaresultof incorrectfuelusageor, foreign substancesinthefuel

used or using of theproduct without anyfuel,

•Any damagethatmayoccur dueto foreign particlesenteredinto theproductduring installation

and operation,

•Failures dueto incorrect deviceselection,

•Any damageto unit dueto natural disasters,

•Devices without anywarranty certificates,

•Warranty Certificates without thestampand signatureof theauthorizeddealer or service,

•Deviceswith any falsification on thewarranty certificateorwithout an originalserial number.

•Therisks during transportation of device undertheresponsibilityof customerbelong to the

customer.

•Presence of misusefaults areindicatedinthereports issuedby authorizedservicestations or our

authorizedagent, dealer, representativeor our factory incaseof unavailability of authorized

service stations.

•Customersmayapply consumerprotection arbitrator committee withregards to this report and

request for an expert report.

20.01.2022 Rev. 00 7

3. GENERAL CHARACTERISTICSOF CONDENSING BOILER

ECODENSECELL CONDENSE300, CELLCONDENSE420, CELLCONDENSE480, CELL

CONDENSE600, CELL CONDENSE720, CELL CONDENSE900, CELLCONDENSE1040,CELL

CONDENSE1210, CELL CONDENSE1310, CELL CONDENSE1510, CELLCONDENSE1810 are

heating devicesoperating withnaturalgaswith avery low suction power, and equippedwith high-duty,

premix condensing controlsystemwith micro-processor. Theboileris composedof aheatexchanger

with aluminumcooling fins and asteelpremix burnerequippedwith ignitionand ionization flame

control,modulatingfanand gasvalve.ECODENSECELL CONDENSE300, CELLCONDENSE420,

CELL CONDENSE480, CELL CONDENSE600, CELL CONDENSE720, CELLCONDENSE900,

CELLCONDENSE1040, CELLCONDENSE1210, CELLCONDENSE1310, CELLCONDENSE

1510, CELL CONDENSE 1810 aredesigned foruseas standaloneas well as cascade.

Thestructureof cascadeto beformedby theproductgroup increasestheusability in collective

housing and individual building applications with its efficient composition.

3.1. Usageof CASCADE

Premix condensing technology is usedinECODENSECELLCONDENSE300, CELL

CONDENSE420, CELL CONDENSE480, CELL CONDENSE600, CELL CONDENSE720, CELL

CONDENSE900, CELLCONDENSE1040, CELLCONDENSE1210, CELLCONDENSE1310,

CELL CONDENSE1510, CELL CONDENSE 1810 wall typecondensing boilers in order to reachhigher

efficiencyand energy-saving. With suitableconnections andapprovalfromgasdistribution companies,

ECODENSECELL CONDENSE300, CELLCONDENSE420,CELL CONDENSE480, CELL

CONDENSE600, CELL CONDENSE720, CELL CONDENSE900, CELLCONDENSE1040,CELL

CONDENSE1210, CELLCONDENSE1310, CELLCONDENSE1510, CELLCONDENSE1810

boilers canbeconnectedasmuchasrequiredcapacity. Maximumoperation pressureof theseboilers is 6

bar. Circulation pump,expansion tank and safetyvalvearenot presentin theseboilers. Thesearerequired

to beprovided by customer and aremandatory to use.

•High efficiency withpremix condensing technology and micro-flamemetal fiber steel burner,

•11 different widethermal capacity options in therangeof 300 – 1810 kW,

•Enhancedcombustion efficiency with flash back flap,

•High flow rateadvantagewithinternal frequencycontrolledpump,

•Easy operation and manitenance with compact design,

•Maximumair and water soundness with hermeticcase,

•Control possibility up to 16 condensing boilers with +1 outsideair temperaturesensor, +1mixing

valveand control panel on theboiler,

•5:1 modulation rateand maximumenergy-saving,

•Allows user friendlycontrol with illuminatedLCD panel which provides easeof use; and error

codes and boilerinformation can bedisplayed on thepanel,

•Daily and weekly operation schedulecan beprogrammed,

•Seasonalheat programcan bepreparedduring summer and winter times,

•Option of usewith natural gasand LPG,

•Operation in lower noisevalues,

•Eco-friendly with lower CO and NOx emission rates.

20.01.2022 Rev. 00 8

4. CONDENSING BOILER GAS, FLUE GASAND HEATING WATER SCHEMA

20.01.2022 Rev. 00 9

5. CIRCUIT SCHEMES

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