EcoFasten Clickfit Manuale utente

RAPID
INSTALLATION,
HIGH-QUALITY SOLAR
MOUNTING SYSTEM
FOR SHINGLE AND
TILE ROOFS

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REV DATE: 07/16/2020VERSION: 2.0
Subject Page #
Introduction 3
Product Description 4
Ratings 5
System Components 6
Required Tools 7
Array Layout 8
Installing ClickFit 9
Flashing and L feet 10
Installing Tile Hooks 11
Tile Hook Sub-Flashing 12
Installing the Rail 13
Module Installation 14 - 17
Bonding and Grounding 18 - 19
MLPE Clip Intallation 20
UL2703 Certied Modules 21-29
Clamp Tables 30
TABLE OF CONTENTS

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REV DATE: 07/16/2020VERSION: 2.0
1.0 Introduction
This manual describes the installation of the ClickFit mounting system for photovoltaic modules on steep-
slope roofs. Described within are details for composition shingle and tile, attachments for ClickFit for other
roof types are available at www.EcoFastenSolar.com.
All installation manuals are available for download at www.EcoFastenSolar.com.
2.0 General Installation Conditions
2.1 General
Failure to observe the requirements in this document can lead to the exclusion of all guarantees and
product liability. EcoFasten Solar reserves the right to amend this document without prior notice.
2.2 Stability and Condition of the Roof
The roof must be in good condition and strong enough to support the weight of the modules, including the
additional equipment, wind and snow loads. When in doubt, consult with the engineer of record, and/or the
local building inspector.
2.3 Application Range of ClickFit
• Refer to Compatibility module list on page 21.
• Please refer to the Ecofasten ClickFit span tables for system structural certication
and allowable spans.
2.4 Warranty
Guarantee according to the warranty conditions and general terms and conditions of EcoFasten Solar. These
conditions can be found on the website at www.EcoFastenSolar.com.
2.5 Liability
EcoFasten Solar cannot accept any liability whatsoever for damage or injury caused by not taking adequate
safety precautions or (accurately) following the instructions given, or resulting from negligence during the
installation of the product and any corresponding accessories specied in this document.
*Printing errors reserved
INTRODUCTION

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REV DATE: 07/16/2020VERSION: 2.0
The ClickFit mounting system consists of patented adjustable tile hooks and L feet, rails,
and the installation materials required for the mounting of photovoltaic modules on
composition shingle or tile roofs. For simplicity, tile hooks and L feet will be referred to as
“attachments”.
3.1 Attaching to the Roof
The attachments are fastened to the rafters. Attachments are height-adjustable to level
the system on uneven roof surfaces.
3.2 Attaching the Rail
The rail assembles to the attachments with a click-connector, or Clicker. The rail simply
clicks into place without the use of any tools.
3.3 Attaching the modules
The modules are attached to the rails by means of mid clamps and end clamps.
Installer must review the module manufacturer’s installation manual to conrm
compliance to the warranty terms and conditions.
PRODUCT DESCRIPTION

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REV DATE: 07/16/2020VERSION: 2.0
Torque Specications
UL 2703 Marking Example:
Fire Rating** Class A System Fire Rating
Max System Voltage 1500 VDC
Max Fuse Rating 30A
Certication Conforms to UL STD 2703
Warranty 20 Year Material and Workmanship
UL 2703 Markings Product listing label is located on the rail end-caps
Roof Pitch 2:12 – 12:12
UL 2703 Allowable Design Load Rating 10 psf downward, 5 psf upward, and 5 psf lateral
Max Module Size 24 sqft
Module Orientation: Portrait or Landscape
Component Torque (in-lb) Notes
Lag Screw N/A Fully Seat. Use visual indicator of the black EPDM ring around the bonded
washer for torquing.
Mid-Clamp 144
End-Clamp 96
Rail Clicker Leveling Bolt 142 Pre-torqued upon delivery. Applies to Tile Hook and L-Foot/Clicker
Hook Height Bolt N/A Lightly clamp hook to ush with top of next tile row
Ground Lug N/A Refer to specic ground lug manufacturer’s installation manual
MLPE Clip 144
MLPE Mount 144
CLICKFIT
SYSTEM
MFG ID CODE: XXX-MM-YYYY
Conforms to UL STD 2703
1234567
TM
**Class A System re rating with Type 1 & 2 PV modules. Any module-to-roof gap is permitted, with no skirt required. This
rating is applicable with any roof attachment.
NOTE: Mid Clamp, MLPE Clip, and MLPE Bracket have been evaluated for multiple use, position independent.
RATINGS

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REV DATE: 07/16/2020VERSION: 2.0
1) ClickFit Rail
1500033 (2130mm)
1500034 (3166mm)
1500035 (4202mm)
8) MLPE Clip (RockIt Clip 2.0)
9) Module Jumper
1500028
7) MLPE Mount
1510057
2) Rail Splice
1008061
4) CF End Clamp
See Section 10
5) CF End Cap
1510041 (Black)
1510042 (Grey)
3) CF Tile Hook and L foot
1500005 - Tile Hook
1500004 - L foot
6) CF Mid Clamp
See Section 10
SYSTEM COMPONENTS

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REV DATE: 07/16/2020VERSION: 2.0
Checklist of tools and accessories
Note: *Proper PPE shall be worn at all times*
Tape measure
Roof crayon or chalk (a chalk line can be helpful as well)
Cordless drill with torque adjustment and the following bits:
• 1/2” Hex socket
• 1/4” diameter drill bit. (Drilling length no less than lag bolt depth)
Brush for clearing debris from roof surface. Hint: Leaf blowers
work well to remove any leftover moisture prior to installation.
Torque wrench capable of 0-150 in-lbs
REQUIRED TOOLS

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REV DATE: 07/16/2020VERSION: 2.0
• Refer to span tables, local jurisdiction, or engineer of record specications when determining setbacks
from roof edges, attachment spans, etc.
• Mark the perimeter and corners of the array on the roof surface.
*Add 3/4” to account for the gap between modules in each direction*
• Draw or snap chalk lines where the rails will be installed,(refer to module manufacturer specs to
determine allowable mounting locations).
• Locate rafters within the area of the array. It may be necessary to shift the array East or West on the roof
in order to fall within the rail cantilever specs (l/3) of span).
• Stagger rafters every row if required by the local jurisdiction, engineer of record, or company policy.
ARRAY LAYOUT

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REV DATE: 07/16/2020VERSION: 2.0
Pre-installing rail splices
1. Determine the number of rails required per row of modules.
2. Insert a rail splice into one rail. *Do not push it past the center bump.*
3. Slide the next rail onto the rail splice until the two rail ends meet.
4. Repeat steps 2 and 3 until the desired length is achieved. *This is usually easiest to do from the
ground.*
INSTALLING CLICKFIT

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REV DATE: 07/16/2020VERSION: 2.0
Installation of flashing and L feet
• ClickFit for comp shingle roofs uses EcoFasten Solar’s GFl watertight ashing system
• Other roof types may use dierent EcoFasten Solar attachments, see www.EcoFastenSolar.com for more
information.
Installation Steps:
1. Locate rafter lines from section 5.2.
2. Drill l/4” pilot holes at all attachment points and back ll using roof-compatible sealant.
3. Separate shingles where ashing is to be installed. Insert the ashing so the top portion is under the
next row of shingles North. Ensure the ashing is pushed to the third-course of shingle to prevent water
inltration through the vertical joints between shingles.
4. Align GFl ashing hole with pilot hole. Insert the lag bolt with pre-installed bonded washer through the L
foot and EPDM grommet. Tighten the lag bolt until a ring of EPDM is visible around the circumference of
the bonded washer.
Tighten the lag until fully seated. The EPDM Ring visual indicator is the most eective way to ensure a watertight seal.
*Note the orientation of the L foot and Clicker. The two
Clicker “arms” should be facing downslope*
FLASHING AND L FEET
Altri manuali per Clickfit
1
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