EDX Mag Drill EM16 Manuale utente

SAVE THESE INSTRUCTIONS

FOR FUTURE REFERENCE.

EM16

Magnet base

Coolant tank

Motor switch

Magnet switch

Coolant feed tap

Reversing switch

Crank handle

Arbor

Arbor support bracket

Annular cutter

(Not included)

Gear selector

Ejector port

Pilot pin (Not included)

MT3 Twist drill bit

(Not included)

MT3 Chuck adaptor

and Chuck

(Not included)

STANDARD ACCESSORIES

WRENCH M8

HEX. KEY M2.5

HEX. KEY M4

CHIP GUARD KIT

COOLANT TANK KIT

SAFETY CHAIN

DRIFFT

OPTIONAL ACCESSORY

MT3 CHUCK ADAPTOR

16MM CHUCK & KEY

MT3 TAPPING ADAPTOR

TAPPING ATTACHMENT

MT3 Tapping adaptor

and Tapping unit

(Not included)

POWER INPUT 1800 W

SPEED 1 150 / 90 MIN

SPEED 2 200 / 120 MIN

SPEED 3 300 / 180 MIN

SPEED 4 380 / 230 MIN

DIAMETER BY DEPTH OF CUT ( HAND FEED) 75MM X 50MM

DIA. X DEPTH OF MT3 TWIST DRILL BIT 32MM X 150 M

DIA. X DEPTH OF MT3 CHUCK ADAPTOR WITH TWIST DRILL BIT 16MM X 110MM

DIA. X DEPTH OF TAPS 25.4MM X 40MM

MAGNETIC ADHESION 32,000N

N. / WEIGHT 24.8 kg ( 54.56 lbs)

NO/FULL LOAD RPM

CAPACITY:

EM16 4 Speed Drilling System

WARNING! Read and understand all instruction before operating any drilling system. Failure to

follow all instructions listed below may result in electrical shock, damage to drilling system and

even personal injury.

GENERAL SAFETY INSTRUCTIONS

Work area

Keep your working area clean and well lighted. Cluttered benches and working stations

causes accidents as well as dark spaces. Always ensure working stations are clean and well lit.

Do not operate power tools in explosive atmosphere, such as in the presence of flammable

liquids, gases or extreme dust. Power tools create sparks that may ignite gases as well as

flammable liquids. Dust may enter the ventilation system causing clogging and causing

overheating.

Keep bystanders, children and visitors away from moving parts of the power tool. Any

distractions can cause you to loose control of the power tool and an injury could take place.

Electrical Safety

Grounded tools must be plugged into an outlet properly installed and grounded in

accordance with all codes and ordinances. Never remove the ground prong or modify the

dance plug in any way. Do not use any adaptor plugs. Check with a qualified electrician if

you are in doubt as to whether the outlet is properly grounded. If tools should electrically

malfunction or break down, grounding provides a low resistance path to carry electricity away

from the user.

Never carry a tool by the cord or hose and “yanking” the cord or the hose to disconnect it

from the receptacle. Always carry the power tools properly and store in dry and dust free

place.

Keep cords and hoses away from heat, oil and sharp edges. Damaged cords increase the risk

of electric shock.

Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase

the risk of electric shock.

PORTABLE MAGNETIC CORE DRILLING SYSTEM

When operating a power tool outside, use an outdoor extension cord marked .W-A. or. W..

These cords are rated for outdoor use and reduce the risk of electric shock.

Personal Safety

Stay alert, watch what you are doing and use common sense when operating a power tool.

Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment

of inattention while operating power tools may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair,

clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be

caught in moving parts.

Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your

finger on the switch or plugging in tools that have the switch on invites accidents.

Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left

attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep a proper footing and balance at all times. Proper footing and

balance enables better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hardhat,

or hearing protection must be used for appropriate conditions.

Tool use and care

Use clamps or other practical way to secure and support the work piece to a stable platform.

Holding the work by hand or against your body is unstable and may lead to loss of control.

Do not force tool. Use the correct tool for your application. The correct tool will do the job

better and safer at the rate for which it is designed.

Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the

switch is dangerous and must be repaired.

Disconnect the plug from the power source before making any adjustments, changing

accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the

tool accidentally.

PORTABLE MAGNETIC CORE DRILLING SYSTEM

Store idle ling tools out of reach of children and other untrained persons. Tools are dangerous

in the hands of untrained users.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with

sharp cutting edges are less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, breakage of parts, and any other

condition that may affect the tools operation. If damaged, have the tool serviced before

using. Poorly maintained tools cause many accidents.

Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may become hazardous when used on another

tool.

Service

Only qualified repair personnel must perform tool service. Service or maintenance performed

by unqualified personnel could result in a risk of injury.

When servicing tool, use only identical replacement parts. Follow instructions in the

Maintenance section of this manual. Use of unauthorized parts or failure to follow

Maintenance Instructions may create a risk of electric shock or injury.

Symbol Name Designation/Explanation

V Volt Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min Minutes Time

s Seconds Time

ϕDiameter Size of drill bits

No No load speed Rotational speed, at no load

…/min Revolutions per minute Revolutions, strokes, surface speed per minute.

0 Off position Zero speed, zero torque…

1, 2, 3, … Selector settings Speed setting,higher number means greater

speed

~ Alternating current Type or a characteristic or current

Class ll construction Double Insulated, construction tool

Warning symbol Alerts user to warning messages

PORTABLE MAGNETIC CORE DRILLING SYSTEM

Symbols used in this manual

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and

learn their meaning. Proper interpretation of these symbols will allow you to operate the tool

better and safer.

STerminology used in the manual

1. Warning: This term means that there is a risk of physical harm or death to the operator or

people nearby.

2. Caution: This term means that there is a risk of damage to the machine, cutting tool or other

equipment.

3. Note: These terms offer useful information relating to the operation of the machine or its

maintenance.

PORTABLE MAGNETIC CORE DRILLING SYSTEM

SPECIFIC SAFETY RULES AND REGULATIONS

Always use safety chain. Mounting can release.

The magnet’s adhesion depends on the thickness of the work piece. Always ensure that the

work piece is a minimum of 12mm (7/16 in.) thick. If it is not, then use a piece of steel plate at

least12mm thick and larger than the magnet below the work piece to supplement the

magnetic adhesion.

Metal chips and other debris will seriously hamper magnetic adhesion. Always ensure that the

magnet is clean.

Other units used on the same receptacle will cause uneven voltage that could lead to the

magnet releasing. Always use the tool alone on the receptacle.

It is hazardous to use the drill upside-down. Do not exceed 90 degrees from horizontal.

Avoid the magnet releasing. Ensure that the magnet has properly adhered to the work piece

before beginning drilling.

Avoid operating annular cutters without coolant fluid. Always check coolant level before

operating.

Do not operate with dull or damaged cutting tools. This may overload the motor.

Protect the motor. Never allow cutting fluid, water, or other contaminants enter the motor.

Metal chips are often very sharp and hot. Never touch them with bare hands. Clean up with a

magnetic chip collector and a chip hook or other appropriate tool.

CAUTION: NEVER position machine on a work piece between the electrode and the ground of

any arc type welder. Damage to the machine will result, as the welder will ground

through the machine’s ground cable.

WARNING: NEVER attempt to use machine with incorrect current or abnormally low voltage.

Check machine nameplate to ensure that correct voltage and Hz are used.

PORTABLE MAGNETIC CORE DRILLING SYSTEM

ASSEMBLY

Coolant tank assembly required. First attach clear tube to the bottom of the coolant tank. To

do this, first loosen the nut and slide nut onto the tube. Then slide tube onto the nipple. Then

tighten the nut. Slide tank hanger over the screw on the upper right hand side of slide and

tighten. Finally insert the other end of the tube into the quick-release connector in the

gearbox. Just directly push in to install. (To remove, first firmly push the red collar of the

connector and pull the tube out.) Cutting coolant fluid is always required when using annular

cutters. Open tank cover and fill. Check coolant fluid level often. Keep coolant tap closed

when not in use.

Chip guard must be used. To attach the chip guard, use the supplied butterfly bolts to bolt to

the magnet. It is not necessary to remove guard to clean chips. Simply raise guard to its upper

position.

Safety chain must be used. Loop chain around the work piece and feed through the

machine’s handle and clip in place.

MOUNTING ANNULAR CUTTERS

CAUTION: Never use a cutting tool that is larger than the maximum rated capacity of the

machine.

1. To insert an annular cutter, first insert the pilot pin into the

cutter. Then slide the cutter into the arbor, align the proper

flat with the locking screw(s) and tighten securely with the

supplied hex wrench.

CAUTION: Ensure that the locking screw is on a flat of the cutter and not just against the

rounded shank.

2. Ensure that the oil feed tap is on and coolant feeds properly by pushing the pilot pin. If it

feeds too quickly or slowly, adjust the tap accordingly. Keep the tap closed when not in use.

SPECIAL INSTRUCTIONS FOR 4-SPEED MT3 EQUIPPED MODELS

CHANGING TOOLS & ADAPTORS WITH MT3 SHANK

To insert a tool, turn the tool until the tang lines up and firmly

push into place. It is helpful to tap with a soft-faced mallet to

fully engage the taper. If it is properly in position, one will not be

able to pull it back apart by hand. To remove, line up the

ejector slot of the arbor with the ejector port in the gear case,

slide the ejector drift into the slot and tap with a hammer to

eject the tool.

CAUTION: When removing, take care that the cutting tool

does not crash down and get damaged or injure

anyone below.

MT3 ANNULAR CUTTER ADAPTOR

This machine is equipped with a unique annular cutter adaptor system with built-in coolant

directly to the gearbox. No stop bar is needed.

1. To install the annular cutter adaptor, first insert the taper end of the adaptor into the arbor of

the machine as described above.

2. Attach the coolant tank to the slide and ensure that the tube is attached properly.

3. To insert an annular cutter, first insert the pilot pin. Then slide the cutter into the adaptor,

align the proper flat with the locking screw(s) and tighten securely with the supplied

hex wrench.

4. Ensure that the oil feed tap is on and coolant feeds properly by pushing the pilot pin. If it

feeds too quickly or slowly, adjust the tap accordingly. Keep the tap closed when not in

use.

OPERATION

The operation instructions under “OPERATION-GENERAL” also apply to this machine. Please see

the additional instructions specific to the 4-speed Morse taper model below:

PORTABLE MAGNETIC CORE DRILLING SYSTEM

WARNING: NEVER operate 60mm (2-3/8 in.) or larger cutters unless the plate thickness is mini

mum 20mm (13/16 in.) MAGNET LIFTING MAY RESULT. If the plate thickness is not

enough, supplement the magnetic adhesion by adding a 10mm or thicker plate

directly the magnet’s position under the work piece.

CAUTION: Machine is equipped with a reversing switch. Always ensure that direction of

rotation is correct before operating. Operating in the wrong direction could result

in damage to the cutter.

Select desired gear range by first popping the tab out of its detent

and then sliding selectors up or down in the proper combination.

Refer to the chart to achieve the correct combination for the

desired speed. (It may be necessary to turn the arbor slightly in

order for the gears to mesh properly). Follow the recommended

speed ranges on the cutting speed chart to set the proper speed

and gear range.

NOTE: These speeds are general recommendations only. The material should determine actual

speeds and the cutting speed recommended by the cutting tool manufacturer.

NOTE: the left and right side gear selectors have a different engagement design:

For The LEFT HAND SLIDER must ALWAYS ensure that the machine is FULLY STOPPED before

attempting to change gears! NEVER change the Left hand slider gears on a running machine!

4 SPEED GEAR CHART:

GEAR NO LOAD SPEED FULL LOAD SPEED CUTTERS TAPS

1 150/min 90/min 60~75mm 15~25.4mm or less

(2-3/8 to 3 in.) (9/16 to 1 in.)

2 200/min 120/min 45~60mm N/A

(1-3/4 to 2-3/8 in.)

3 300/min 180/min 35~45mm N/A

(1-3/8 to 1-3/4 in.)

4 380/min 230/min 35mm or less N/A

(1-3/8 in.)

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