ELKHART BRASS APEX 100 Istruzioni per il montaggio

98600000 REV-A

APEX 300 Shown

Valve Controller

APEX 100, APEX 200 & APEX 300

Installation, Operating, &

Maintenance Instructions

Table of Contents

Introduction ..................................4

Overview ...................................4

Features ....................................4

Speciﬁcations ...............................5

General Description............................6

Components ................................6

Controls and Indicators .......................7

Installation ...................................8

Install Valve Controller ........................8

Install Pressure Sensor (APEX 200 and 300).......10

Install Flow Sensor (APEX 300).................12

Electrical Connections .........................18

Initial Setup Adjustments ......................24

Valve Position Calibration ....................24

Display .....................................29

User Settings ................................31

Adjusting User Settings ......................31

Operation ...................................32

Screen Overview ............................32

Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Event Log Functions .........................38

Setup .....................................40

User Access Level............................40

Factory Settings ..............................44

Changing Factory Settings ....................44

Maintenance/Calibration ......................48

Water Flow Rate Calibration (APEX 300) ........48

Pressure Calibration .........................49

Diagnostics .................................51

Diagnostics Tools............................51

Active Error/Warning .........................53

Error/Warning Codes Troubleshooting Table ......54

List of Tables

Table 1. Pressure Sensor Output Voltage .........5

Table 2. Error/ Warnings Codes

and Troubleshooting ......................54

List of Figures

Figure 1. Controls and Indicators ...............7

Figure 2. Valve Controller Mounting Dimensions ..9

Figure 3. Pressure Sensor .....................11

Figure 4. Flow Sensor Location Guide ..........13

Figure 5. Saddle Clamp Installation ............15

Figure 6. Weldment Installation ...............17

Figure 7. Control Module Wiring ..............18

Figure 8. Valve Actuator Wiring ...............19

Figure 9. Wiring (Cables and Connectors) .......20

Figure 10. Wiring (Cables and Connectors) ......21

Figure 11. APEX 1:1 Wiring Connections ........22

Figure 12. APEX 2:1 Wiring Connections ........23

Introduction

Overview

The electric valve and controller display are designed with precision and ease of

use in mind. Rugged design withstands the demands of outdoor apparatus use.

Modern electronics, display technology and tactile buttons provide enhanced

user experience with intuitive and familiar operation. Monitor the valve position

and sensor readouts on a full-color, high brightness, high contrast Liquid Crystal

Display (LCD). Use keypad buttons to open, close and adjust valve position. Utilize

the built-in graphic menu system to setup, calibrate, customize your settings,

change available options, access usage logs and diagnostic information.

APEX 100 - Valve control with valve position indicator.

APEX 200 - Valve control with valve position indicator and pressure display.

APEX 300 - Valve control with valve position indicator, pressure display and digital

ﬂow display.

Features

Display–3.5" Color LCD Panel with 320x240 Resolution, Sunlight Readable

Keypad–rubberized, large, embossed and color-coded Tactile Buttons (glove friendly)

Programmable Valve Preset Positions

Button actions–Full Open, Full Close

Single or Multiple Flow Rate Calibration Points (APEX300)

Screen Protection–Chemically Strengthened 3 mm Glass Cover (0.12" thick) Provides Impact

Protection and Scratch Resistance

Enclosure– Molded Glass-ﬁlled Polymer for Rigidity, Surface Hardness and Strength

Sealed to IP67 Ingress Protection on All Sides

Pressure Vent –Relives Internal Pressure Buildup from Temperature Fluctuations

Visor–Color-coded in 12 Colors to Match Discharges to Valve Controller

Light Sensor–Day/Night Mode for Automatic Screen Brightness Adjustments

Connector– Deutsch Sealed Connectors (Power & CAN data/bus)

USB Port–Type A Port for Firmware Updates, Back-up and Data Retrieval

Power Requirements–9 to 30 VDC; Less than 4 Watts Power Consumption

Specifications

Control and Display Module

Supply Voltage: 9—30VDC

Current: 0.5 A - Display Module only.

Dimensions:

Height 5 3/4"

Width 3 3/4"

Depth 2 11/16"

Datalink Interface: CAN Bus

Flow Sensor

Part Number: 71751000

Type: Paddlewheel

Sensor Material: Acetal (Delrin) with Stainless Steel (316) Shaft

Excitation Voltage: 5 VDC

Pressure Sensor

Part Number: 65106000

Pressure Range: 0 - 600 PSI

Proof Pressure: 1200 PSI

Excitation Voltage: 5 VDC

Output Voltage: 0.5 - 4.75 VDC (Refer to Table 1)

Table 1. Pressure Sensor Output Voltage

PRESSURE (PSI) VOLTAGE (VDC)

00.5

100 1.21

150 1.56

200 1.92

250 2.27

300 2.625

600 4.75

General Description

Components

The Electric Valve System consists of the following components:

APEX Valve Controller

Pressure Sensor

Paddlewheel Flow Sensor and Mounting Assembly

Valve with E14X (or E16X for EB6D) Actuator

Cables

APEX Valve Controller

The valve control and display module is sealed to an IP67 rating, and has dimensions of

5 3/4 inches high by 3 3/4 inches wide by 2 11/16 inches deep. All controls and indicators are

located on the front of the display module. (Refer to Controls and Indicators.)

Pressure Sensor

The pressure sensor provides a pressure reading to the valve controller. It is mounted on the

downstream side of the discharge valve. The electrical connector is waterproof and molded

into the pressure sensor housing.

Paddlewheel Flow Sensor

The ﬂow sensor provides a discharge ﬂow reading to the valve controller. It is mounted in the

discharge piping. Placement of the sensor in the piping is critical to obtaining accurate ﬂow

rate information; refer to the installation procedures for detailed information on mounting

locations. The electrical connector is waterproof and molded into the ﬂow sensor housing.

Valve with E14X (E16X for EB6D)Actuator

It is installed in the apparatus plumbing and connects to the valve controller. In some

conﬁgurations, it will connect with ﬂow and pressure sensors.

Cables

Interconnecting cables are provided. Refer to Electrical Connections (Wiring) section.

Figure 1. Controls and Indicators

Controls and Indicators

The display and pushbuttons controls are accessible on the front of the unit.

(Refer to Figure 1.)

Valve Position Indicator

When the valve is fully closed the red closed indicator will be on. The bar graph indicates the

valve position as it moves from closed to fully open.

Valve Control Buttons

Three buttons control the valve motor to open and close the valve. The preset button will set the

valve to a programmed position. Menu button is used for menu functions.

Pressure Display (APEX200/300)

This onscreen pressure gauge will indicate pressure in PSI, kPa, or Bar.

Flow Display (APEX300)

This display will indicate the ﬂow rate in GPM or LPM.

Color-Coded Visor

The Visor helps prevent water and dirt from running down the display. Also can be used to

color code the valve controller to match the corresponding discharge.

WATER FLOW

RATE DISPLAY

VALVE POSITION

BAR GRAPH

VALVE CONTROL

BUTTONS

PRESSURE GAUGE

VALVE CLOSED

INDICATOR

VISOR

Installation

The APEX valve controller is compatible with valves used with 1.5 to 8 inch piping.

NOTE: Plumbing systems are always unique and may cause small deviations in

the factory calibration. If necessary a calibration procedure can be performed

after installation.

Install Valve Controller

The valve controllers are interchangeable. It is recommended that the calibration be checked

if modules are swapped.

1. Measure and mark mounting location for control module panel cutout and mounting

screw holes. Make sure there is clearance behind the panel for the display and cables

before cutting holes. Refer to Figure 2 for layout and dimensions.

2. Cut out a mounting hole according to the cutout diagram in Figure 2, and drill three

holes (clearance or tapped) for #10 mounting screws.

3. Connect the cables and wires. (Refer to Wiring section.)

4. *Place control module into position and secure with three screws.

Use #10 size, Phillips pan head type screws with a minimum length of 1.25 inch.

*NOTE: The Visor must be placed onto the valve controller module housing

prior to inserting mounting screws and attaching to your apparatus.

Figure 2. Valve Controller Mounting Dimensions

1 3/8"

7/8"

1 5/16"

1 3/32"

3 3/4"

5 3/4"

Recommended Panel Cutout

NOTE: Page must be printed at 100% or template size will be scaled incorrectly.

#10 clear

(thru-bolt with nut)

or tapped for #10

fasteners, 3x

3 1/16"

4 9/16"

2 7/8"

2 1/2"

R 1/2"

2 3/8"

4 7/8"

Install Pressure Sensor (APEX 200 and 300)

The pressure sensor is mounted on the downstream side of the discharge valve.

Pressure sensors are interchangeable. It is recommended that the calibration be checked if

pressure sensors are swapped.

Note: Install the pressure sensor upright so water in the end of the sensor is able to drain

back into the pipe.

1. Screw the sensor into a 1/4-18 NPT hole.

Caution: Do not use the main body that houses the electronics to tighten the pressure sensor.

Damage to the sensor may occur.

2. Tighten the sensor with a 3/4-inch wrench on the lower hex ﬁtting.

3. Connect the pressure sensor cable from the valve actuator to the sensor. (Refer to

Wiring section.)

SPECIFICATIONS

Performance Data

Accuracy RSS

PN 65106000 ±0.25% FS

Thermal Effects

Compensated Range °F (°C) -40 to +221 (-40 to +105)

PN 65106000

Zero/Span Shift %FS/100°F (%FS/100°C)

0.94 (2.0)

for <1000 PSI (60 Bar)

Zero Tolerance

PN 65106000 1% FS for <1000 PSI (60 Bar)

Span Tolerance

PN 65106000 1% FS for <1000 PSI (60 Bar)

Response Time 1ms

Long Term Stability ±0.2% FS/YR Non-Cumulative

Proof Pressure See Table Below

Burst Pressure See Table Below

Fatigue Life Designed for more than 100 M cycles

Temperature Output Range °F (°C)

PN 65106000 -40 to +221 (-40 to +105)

Performance

Accuracy 3.5% of Temperature Span

Environmental Data

Temperature

Operating °F (°C) / Storage °F (°C) -40 to +221 (-40 to +105)

Approvals

CE Conforms to European Pressure Directive

EMC Radiated Immunity is 100V/m

RoHS Fully Compliant

UL E312651

Specifications subject to change without notice.

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