EMB Wallenstein CR Series Manuale utente

BY EMB MFG INC.

EMB Manufacturing Inc.

4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: 1-800-914-1842 · Fax: (519) 699-4146

www.wallensteincr.ca

CR70 / CR70B COMMERCIAL

TRAILER WOOD CHIPPER

OPERATOR'S MANUAL

PRINTED IN CANADA

REV 210815 PART NUMBER: Z97071

Before putting the CR70 into service:

Do not attempt to start or operate the chipper without receiving

full safety training and instruction in its features, operation

and maintenance. See page 5 for Pre-Delivery Procedure.

Keep this manual with the

CR70 at all times

CR70

S/N 2E9US1112FS010013 – 2E9US1119H010026

TABLE OF CONTENTS

WARRANTY............................................................. 4

PRE-DELIVERY PROCEDURE ............................... 5

SERIAL NUMBER LOCATION ................................ 6

LABELLING INFORMATION................................... 6

1 INTRODUCTION......................................... 7

2 SAFETY ...................................................... 8

2.1 SAFETY DO'S & DON'TS' ....................... 9

2.2 EQUIPMENT SAFETY GUIDELINES.... 10

2.3 SAFETY TRAINING................................11

2.4 PREPARATION...................................... 12

2.5 MAINTENANCE SAFETY...................... 13

2.6 OPERATING SAFETY ........................... 14

2.7 TRANSPORT SAFETY.......................... 15

2.8 HYDRAULIC SAFETY ........................... 15

2.9 GAS MOTOR SAFETY .......................... 16

2.10 REFUELLING SAFETY ......................... 17

2.11 TIRE SAFETY........................................ 17

2.12 STORAGE SAFETY............................... 17

2.13 FEED ROLLER SAFETY ....................... 17

2.14 BATTERY SAFETY................................ 17

2.15 SIGN-OFF FORM .................................. 18

3 SAFETY SIGNS........................................ 19

3.1 HOW TO INSTALL SAFETY SIGNS: ..... 19

3.2 SAFETY SIGN EXPLANATIONS: .......... 19

3.3 SAFETY SIGN LOCATIONS.................. 20

4 FEATURES ............................................... 21

4.1 TO THE NEW OPERATOR

OR OWNER........................................... 21

4.1.1 IMPORTANT ......................................... 21

4.2 MACHINE COMPONENTS.................... 22

4.2.1 COMPONENT VIEW 1 .......................... 22

4.2.2 COMPONENT VIEW 2 .......................... 23

4.3 CONTROLS ........................................... 24

4.3.1 ENGINE KOHLER CH980 38HP ........... 24

4.4 INTELLIFEED FEATURES AND

PROGRAMMING: .................................. 25

4.4.1 INTELLIFEED FEATURES ................25

4.4.2 INTELLIFEED PROGRAMMING: ......26

4.5 DISCHARGE CHUTE: .......................27

4.6 HOOD DEFLECTOR: ........................27

4.7 "EASY START" .................................27

4.8 ROLLER FEED CONTROL BAR: ......28

5. OPERATION & PROCEDURE .............29

5.1 PREPARE ..........................................29

5.2 MACHINE BREAK-IN ........................30

5.3 PREOPERATION CHECKLIST..........30

5.4 TRAILER / TOW VEHICLE ................31

5.4.1 BALL & COUPLING ...........................31

5.4.2 PINTLE HITCH ..................................32

5.5 MACHINE SET-UP ............................33

5.6 STARTING PROCEDURE .................34

5.6.1 STOPPING PROCEDURE: ...............34

5.6.2 EMERGENCY STOPPING ................34

5.7 FLUID COUPLING.............................35

5.7.2 RESET THE SAFETY: .......................35

5.8 ROTOR HOOD OPEN

PROCEDURE ....................................36

5.8.1 INTERLOCK PROCEDURE: .............36

5.8.2 OPEN ROTOR HOOD: ......................37

5.9 MANUAL ROLLER OPEN

PROCEDURE ....................................38

5.10 CHIPPING OPERATION....................39

5.10.1 UNPLUGGING:..................................40

5.10.2 SEVERE PLUG:.................................40

5.11 REFUELLING: ...................................41

5.12 OPERATING HINTS: .........................41

6 TRANSPORTING .................................42

6.1 PREPARE FOR TRANSPORT:..........42

6.2 STOW THE FEED TABLE: ................43

7 STORAGE ............................................44

7.1 PLACING IN STORAGE ....................44

7.2 REMOVING FROM STORAGE .........44

8 SERVICE AND MAINTENANCE ..........45

8.1 SERVICE ...........................................45

8.1.1 FLUIDS AND LUBRICANTS ..............45

8.1.2 GREASING ........................................45

8.1.3 SERVICE ILLUSTRATION.................46

8.1.4 SERVICE ILLUSTRATION.................47

8.1.5 SERVICE RECORD...........................48

8.2 MAINTENANCE.................................49

8.2.1 ENGINE .............................................49

8.2.2 FLUID COUPLING - DRIVELINE.......49

8.2.3 DEXTER TORFLEX 3500 LB

AXLE, BRAKE AND HUB ASS'Y .......49

8.2.4 HYDRAULIC OIL FILL .......................49

8.2.5 HYDRAULIC OIL DRAIN ...................50

8.2.6 HYDRAULIC OIL FILTER ..................51

8.2.7 SERVICING THE BATTERY .............52

8.2.8 DRIVE BELT REPLACEMENT:..........53

8.2.9 BELT TENSION .................................54

8.2.10 SHEAVE ALIGNMENT.......................55

8.2.11 ROTOR BLADES:..............................56

8.2.12 LEDGER BLADES: ............................57

8.2.13 TWIG BREAKER: ..............................58

9 TROUBLE SHOOTING.........................59

10 SPECIFICATIONS ................................63

10.1 MECHANICAL....................................63

10.2 BOLT TORQUE..................................64

10.3 HYDRAULIC FITTING TORQUE.......65

10.4 WHEEL LUG TORQUE......................65

11 ACCESSORIES ....................................66

#1012L269 LEDGER CLEARANCE SETTING

GAUGE..........................................................66

INDEX.................................................................67

TABLE OF CONTENTS

WARRANTY

LIMITED WARRANTY

Effective on products retailed on or after January 1, 2013.

This product is warranted to be free of defects in materials and workmanship under normal use and service, for a period of

from the date of purchase, when operated and maintained in accordance with the Operating and Maintenance Instructions

supplied with this unit. Warranty is limited to the repair of the product and/or replacement of parts.

This warranty does not cover the following items:

1) Machines or parts lost or damaged during shipment,

2) Normal maintenance or adjustments after initial pre-service and set up is completed

3) Normal replacement of service or wear items including but not limited to bearings, belts, pulleys, lters and chipper knives.

4) Accessory items / parts not supplied by EMB MFG INC.

5) Damages resulting from:

• misuse, negligence, accident, theft or re

• use of improper or insufcient fuel, uids or lubricants

• use of parts or after market accessories other than genuine EMB MFG INC. parts

• modications, alteration, tampering or improper repair performed by parties other than an authorized dealer

• any device or accessories installed by parties other than an authorized EMB dealer or distributor

Engine is covered by the manufacturer of the engine and covered by the warranty period specied by that manufacturer. Engine

warranty must be registered at the engine manufactures website. For service contact your local engine dealer.

Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind, including loss

of prots. The manufacturer is under no circumstances liable for tow vehicle of any kind. The manufacturer is not liable for

the maintenance of the product.

This warranty is extended only to the original purchaser and is not transferable. Warranty is void if repairs are attempted by

anyone other than a Wallenstein Authorized Service Centre.

If a difculty develops with the product, contact Wallenstien CR. Only Wallenstein CR may authorize repairs to the product

or affect the replacement of defective parts, which will be done at no charge within a reasonable time after the receipt of the

product. Damage in transit is not covered by warranty. Include the original purchase receipt with any claim (keep a copy of

the receipt for your les).

Liability under the warranty is limited to the repair of the product and/or replacement of parts and is given to the purchaser

in lieu of all other remedies including incidental and consequential charges. There are no warranties, expressed or implied,

other than those specied herein.

EMB MFG Inc

4144 Boomer Line, St Clements, ON N0B 2M0 Canada

Phone: 1-800-914-1842 Fax: 519-699-4146 : attention to Warranty Dept

Email: [email protected]

WARRANTY IS VOID IF NOT REGISTERED

Three (3) Years or 2000 Hours

for Commercial / Rental

Rev 200117

WALLENSTEIN

CR70/CR70B COMMERCIAL TRAILER WOOD CHIPPER

PRE-DELIVERY PROCEDURE

The PDI procedure must be performed and signed off by a qualied Wallenstein Representative, and Wallenstein

trained Owner, or Maintenance Supervisor, or Operator at the time of delivery and before going into service.

To activate warranty, register your product online at

www.wallensteincr.com



Pre-Delivery Inspection

Inspect for damage from shipping, immediately contact

the shipping company if damage is found.

CR70 Commercial Trailer Wood Chipper

Check Blade Clearance & Rotor Turns Freely

Feed Table & Control Handle Move Freely

Belt Tension Checked

Discharge & Deflector Moves Freely

Lower Roller Clean Out Moves Freely

Hydraulic Connections

Pulleys Aligned

Fasteners Tight

Grease Zerks / Lubricate Pivot Points

Check Engine Fluid Levels

Review Operating and Safety Instructions

Intellifeed

Check Display Powers Up

Check Battery / Wiring Connections

Review Operating and Safety Instructions

Safety Checks

All Safety Decals Installed

All Lock Pins Align & Move Freely

Guards and Shields Installed and Secured

Check Function of Brake and Signal Lighting

Safety Chain on Hitch

Retainer Installed Through Ball Hitch

Tire Pressure / Wheel Lugs at Proper Torque

Review Operating and Safety Instructions

_________________________________________

Owner / Owner Representative.

_________________________________________

Address

_________________________________________

City, State/Province, Postal Code

(_________)_______________________________

Phone Number

_________________________________________

Wallenstein Representative.

(_________)_______________________________

Phone Number

_________________________________________

VIN Number

__________ /__________ /__________

Delivery Date

The owner or the owner representative is

thoroughly trained on the CR70/CR70B

Commercial Trailer Wood Chipper. Pre-

Delivery Inspection has been performed. Safe

operation, care, adjustments, warranty policy

andmanualsfortheCR70/CR70BCommercial

Trailer Wood Chipper have been reviewed.

___________________________________________

Owner / Owner Rep Signature

Date_________ /_________ /_________

___________________________________________

Wallenstein Rep Signature

Date________ /_________ /_________

SERIAL NUMBER LOCATION

Always give your dealer the serial number of your Wallenstein Trailer Wood Chipper and Feed Hopper

when ordering parts or requesting service or other information.

Serial number for the CR70 & CR70B is located where indicated. Please mark the numbers in the spaces

provided for easy reference.

SERIAL NUMBER LOCATION

CR70 Commercial Trailer Wood Chipper, w/ 3.0" Pintle Coupler

CR70B Commercial Trailer Wood Chipper w/ 2 5/16 Ball Coupler

VIN Number ___________________________________________

CR100####

VIN/

NLV:

MODEL:

#########

Manufactured by:

EMB MFG INC, 4144 BOOMER LINE, ST CLEMENTS, ON N0B2M0

TYPE OF VEHICLE/TYPE DE VEHICLE:

TRA / REM

GAWR/PNBE (KG): GVWR/PNBV (KG):

###

DIMENSION- RIM/JANTE: TIRE/PNEU:

COLD INFL. PRESS/PRESS DE

CONFLA A FROID (PSI/LPC):

THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS

PRESCRIBED UNDER THE CANADIAN MOTOR SAFTEY REGULATIONS

IN EFFECT ON THE DATE OF MANUFACTURE /CE VEHICLE EST

CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN

VERTU DU REGLEMENT SUR LA SECURITE DES VEHICLES

AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION.

###

### ###

###

LABELLING INFORMATION

As you begin to get familiar with your Wallenstein product, you will notice that there are numerous labels

located on the machine. Here is a brief explanation of what they are for and how to read them.

There are three different types of labelling: safety, informative

and product labels.

Safety Labels are pictorial and always with a yellow back-

ground colour and generally 2 panel. The top panel shows the

safety alert (the potential hazard) and the bottom panel shows

the message (how to avoid the hazard).

Informative Labels are generally pictorial, have a white back-

ground colour and can vary to the number of panels. The label

will illustrate the function of a feature and is accompanied by detailed instructions in the owners manual,

with the label illustrated along side.

Product Labels are associated with the product and carry various messages. (model, serial, etc)

See the section on safety signs for safety label denitions. For a complete illustration of labels and label

locations, download the parts manual for your model product at www.wallensteincr.ca.

safety alert

message

safety label

CR70B

1 INTRODUCTION

Congratulations on your choice of an Wallenstein CR70 / CR70B Commercial Trailer Wood Chipper to

compliment your operation. This equipment has been designed and manufactured to meet the needs of

the timber or landscaping industry as well as township and municipal requirements.

Safe, efcient and trouble free operation of your Wallenstein CR Wood Chipper requires that you

and anyone else who will be using or maintaining the chipper, receive Wallenstein Operator Train-

ing and read and understand the Safety, Operation, Maintenance and Trouble Shooting informa-

tion contained within this Operator's Manual.

The Wallenstein Commercial Trailer Wood Chipper is designed for chipping wood in a fast and efcient manner.

A feed table folds down exposing the opening to the feed hopper. A "U" shaped tube handle located around

the feed table controls the forward / stop / reverse of the feed rollers. The tube handle also acts as an safety

stop lever for the feed rollers in case of emergency.

The feed table directs the wood material into the hydraulically driven feed rollers in the throat of the feed hopper.

The feed rollers pull and direct the wood material into the rotor.

The rotor is designed with 2 pairs of chipper blades (one pair offset) and along with a stationary knife mounted to

the rotor housing, shears, chips and chops the material. The blower paddles feature integrated twig breakers that

are designed to break up twigs and make for more consistent sized chips exiting the machine. The rotor paddles

move the processed material from the rotor housing, out to the adjustable discharge hood, where the material is

directed to where you want it.

A powerful engine is mounted on the frame to drive the rotor. Power is transmitted through a uid coupling that

acts as a clutch on the engine output shaft, to a V belt drive system on the rotor. An hydraulic pump is mounted

on the engine provides hydraulic power to the feed rollers on the chipper.

The

IntelliFeed

controller is used to control and monitor the efciency of the CR70. IntelliFeed monitors the ro-

tor’s rpm, slowing the rollers’ speed as needed. If the rpm reaches its minimum setting, IntelliFeed takes over,

automatically reversing the log away from the rotor, eliminating friction against the rotor, allowing the rotor to get

back up to speed faster.

The result is the CR70 continues chipping at a volume that best matches its rpm, eliminating time consuming stall

outs. The display on the controller displays engine oil life, machine hours or rotor RPM.

This manual covers Wallenstein CR70Commercial Trailer Wood Chipper. Use the Table of Contents or

Index as a guide to locate required information.

Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your

Wallenstein dealer or the Distributor if you need assistance, information or additional copies of the manu-

als.

OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this

manual, are determined when sitting in the tow vehicles driver's seat and facing in the direction of travel.

CR70B Commercial

Trailer Wood Chipper

2 SAFETY

SAFETY ALERT SYMBOL

Why is SAFETY important to you?

The Safety Alert symbol identies

important safety messages on the

Wallenstein Trailer Wood Chipper

and in the manual. When you see

this symbol, be alert to the possibility

of personal injury or death. Follow

the instructions in the safety mes-

sage.

This Safety Alert symbol means

ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

Accidents Disable and Kill

Accidents Cost

Accidents Can Be Avoided

3 Big Reasons

If you have any questions not answered in this manual or require additional copies or the manual is dam-

aged, please contact your dealer or Wallenstein, 4144 Boomer Line, St. Clements, ON, N0B 2M0. Phone

1-800-914-1842 or Fax (519) 699-4146.

DANGER - Indicates an imminently hazardous

situation that, if not avoided, will

result in death or serious injury. This

signal word is to be limited to the

most extreme situations typically for

machine components which, for func-

tional purposes, cannot be guarded.

WARNING - Indicates a potentially hazardous

situation that, if not avoided, could

result in death or serious injury, and

includes hazards that are exposed

when guards are removed. It may

also be used to alert against unsafe

practices.

CAUTION - Indicates a potentially hazardous

situation that, if not avoided, may

result in minor or moderate injury. It

may also be used to alert against

unsafe practices.

SIGNAL WORDS:

Note the use of the signal words DANGER,

WARNING and CAUTION with the safety

messages. The appropriate signal word for

each message has been selected using the

following guide-lines:

SAFETY

YOU are responsible for the SAFE operation and

maintenance of your Wallenstein Trailer Wood

Chipper. YOU must ensure that you and anyone

else who is going to use, maintain or work around

the Trailer Wood Chipper be familiar with the use

and maintenance procedures and related SAFE-

TY information contained in this manual. This

manual will take you step-by-step through your

working day and alerts you to all good safety prac-

tices that should be used while using the Trailer

Wood Chipper.

Remember, YOU are the key to safety. Good

safety practices not only protect you but also the

people around you. Make these practices a work-

ing part of your safety program. Be certain that

EVERYONE using this equipment is familiar with

the recommended use and maintenance proce-

dures and follows all the safety precautions. Most

accidents can be prevented. Do not risk injury or

death by ignoring good safety practices.

2.1 SAFETY DO'S & DON'TS'

• DO give operating instructions to operators or

employees before allowing them to operate

the machine, and REVIEW annually thereaf-

ter.

• DO read and understand ALL Safety and Op-

erating instructions in the manual and follow

them. Most accidents can be

avoided. The most important

safety device on this equip-

ment is a SAFE operator.

• DO NOT expect a person who has not read

and understood all use and safety instructions

to operate the machine. An untrained opera-

tor is not qualied and exposes himself and

bystanders to possible serious injury or death.

It is the owners responsibility to the operator

to ensure familiarity and understanding of the

machine.

• DO NOT modify the equipment in any way.

Unauthorized modication may impair the

function and/or safety and could affect the life

of the equipment.

• DO NOT allow riders.

• DO NOT risk injury or death by ignoring good

safety practices.

• DO review safety related items annually with

all personnel who will operating or maintaining

the Trailer Wood Chipper.

• DO have a rst-aid kit available for use should

the need arise and know how

to use it.

• DO read and understand all

safety signs located on the

machine before using, main-

taining, adjusting or cleaning the Trailer Wood

Chipper.

• DO have a re extinguisher available for use

should the need arise and know how

to use it.

• DO inspect and secure all guards

before starting.

• DO wear appropriate protective gear.

This list includes but is not limited to:

•A hard hat

•Heavy gloves

•Wet weather

gear

•Hearing Protec-

tion

•Respirator or

lter mask

•Protective shoes with slip resistant soles

•Protective glasses, goggles or face shield

• DO wear suitable ear protection for prolonged

exposure to excessive noise.

• DO prepare before servicing, adjusting, re-

pairing or unplugging:

•stop the machine, disen-

gage the clutch

•shut off the engine,

•remove ignition key and

place in your pocket,

•wait for all moving parts to stop

•set the rotor interlock

•clear the area of people, especially small

children.

•set tow vehicle brake

• DO check input and discharge chutes, air

vents, intakes and exhausts, that they are

clear of debris prior to starting the machine

• DO NOT touch hot engine parts, mufer,

mufer cover, radiator, hoses, engine body,

coolants, engine oil, etc. during operation and

after the engine has been shut off. Contact

may cause burns.

• DO NOT modify, disable or change in any way

the roller feed safety / control bar

• DO think SAFETY! Work SAFELY!

2.2 EQUIPMENT SAFETY GUIDELINES

Safety of the operator and bystanders is one of the main concerns in designing and developing equip-

ment. However, every year many accidents occur which could have been avoided by a few seconds of

thought and a more careful approach to handling equipment. You, the operator, can avoid many acci-

dents by observing the following precautions in this section. To avoid personal injury or death, study the

following precautions and insist those working with you, or for you, to follow them.

1. In order to provide a better view, certain

photographs or illustrations in this manual

may show an assembly with a safety shield

removed. However, equipment should never

be used in this condition. Keep all shields in

place. If shield removal becomes necessary

for repairs, replace the shield prior to use.

2. Replace any safety sign or instruction sign

that is not readable or is missing. Location of

such safety signs is indicated in this manual.

3. Never use alcoholic beverages or drugs which

can hinder alertness or coordination while us-

ing this equipment. Consult your doctor about

using this machine while taking prescription

medications.

4. Under no circumstances should young

children be allowed to work with this

equipment. Do not allow persons to use

or assemble this chipper until they have

read this manual and have developed a

thorough understanding of the safety pre-

cautions and of how it works. Review the

safety instructions with all users annually.

5. This equipment is dangerous to children and

persons unfamiliar with its operation. The

operator should be a responsible, properly

trained and physically able person familiar

with machinery and trained in this equipment's

operations. If the elderly are assisting with

work, their physical limitations need to be

recognized and accommodated.

6. Never exceed the limits of a piece of machin-

ery. If its ability to do a job, or to do so safely,

is in question - DON'T TRY IT.

7. Do not modify the equipment in any way. Un-

authorized modication may result in serious

injury or death and may impair the function

and life of the equipment.

8. In addition to the design and conguration of

this implement, including Safety Signs and

Safety Equipment, hazard control and ac-

cident prevention are dependent upon the

awareness, concern, prudence, and proper

training of personnel involved in the operation,

transport, maintenance, and storage of the

machine. Refer also to Safety Messages and

operation instruction in each of the appropri-

ate sections of the engine and machine manu-

als. Pay close attention to the Safety Signs

afxed to the tow vehicle and the machine.

9. When operating this equipment always have

at least 2 operators present and trained in

safe operation of the machine. All operators

must be completely familiar with all com-

ponents of the machine and their function.

Never allow the machine to be operated by

a lone operator!

10. Safe condition involves the following proce-

dure:

•shut off the engine

•ensure all components have stopped moving.

•remove and pocket the ignition key

•disconnect the battery

•block & chock the wheels

Safe Condition procedure should be per-

formed before any service, maintenance

work or storage preparation.

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