Emerson Keystone EPI2 Manuale utente

Installation, Operation and Maintenance Manual

MAN-10-04-100-0720-EN Rev. 2

October 2019

Keystone EPI2

Logic Board Firmware Upgrade Programmer ICD-U64 Procedure

Installation, Operation and Maintenance Manual

MAN-10-04-100-0720-EN Rev. 2

Table of Contents

October 2019

Table of Contents

Section 1: Firmware Upgrade

1.1 Tools ............................................................................................................. 1

1.2 ICD-U64 Programmer Preparation ................................................................ 3

1.3 Firmware Update .......................................................................................... 4

1.4 Firmware Upload........................................................................................... 4

1.5 Actuator Settings Checklist ......................................................................... 16

October 2019

Installation and Maintenance Instructions

MAN-10-04-100-0720-EN Rev. 2

Firmware Upgrade

Section 1: Firmware Upgrade

This procedure details how to program rmware on the logic board for the EPI2 Actuator

using the ICD-U64 Programmer.

1.1 Tools

WARNING

Installation, conguration, commissioning, maintenance, and repairs must be performed

by approved and qualied personnel only.

NOTICE

Certain nameplates may carry more than one approval, and each approval may have

unique installation/wiring requirements and/or conditions of "safe use", installation, and

maintenance. These special instructions are in addition to and may override the standard

installation procedures. Special instructions are listed by approval type.

To update the rmware of EPI2 actuators, the following tools are necessary:

• PC with program CSSLOAD-CCS Programmer Control Software installed

(Figure 1). This software can be downloaded from:

http://www.ccsinfo.com/content.php?page=ccsloadsw

• PC with USB Drivers for all CSS programmers/debuggers

• Firmware “F02_63_125_v3_11.X.production”, for models E006, E013 or

latest revision

• Firmware “F02_250_500_v4_12.X.production”, for models E025, E051, E091,

E171 or latest revision

• The Universal programmer ICD-U64 (Figure 2)

• Logic Board or Actuator

• Cable from the ICD-U64 to the processor card rmware programming connector

part number: VA001-692-15

Figure 1

Section 1: Firmware Upgrade

Installation and Maintenance Instructions

MAN-10-04-100-0720-EN Rev. 2 October 2019

Firmware Upgrade

Figure 2 ICD-U64 CCS Programmer

Figure 3 EPI2 Logic Board

Table 1. Programming Connector Pinout

Signal ICD-U64 Pinout EPI2 Logic Board J15

Real Time Debugging Pin 1

ICSP Clock Pin 2 Pin 5

ICSP Data Pin 3 Pin 4

GND Ground Pin 4 Pin 3

VDD Power Pin 5 Pin 2

MCLR Pin 6 Pin 1

Section 1: Firmware Upgrade

October 2019

Installation and Maintenance Instructions

MAN-10-04-100-0720-EN Rev. 2

Firmware Upgrade

1.2 ICD-U64 Programmer Preparation

The ICD-U64 Programmer has an internal jumper to select multiple options to power the

target board (actuator logic board).

1. ICD-U64 programmer internal jumper selecting 5V

This conguration allows the ICD-64 Programmer to provide power to the logic board.

This conguration can be used to program the logic board as standalone board or to

program the logic board while installed in the actuator. The rmware upgrade of the logic

board should be successful regardless if the logic board is powered from the actuator

power supply or ICD-U64 programmer.

2. ICD-U64 no jumper

The ICD-U64 internal jumper is not present or was set to no power the target board. It's

not possible to upgrade rmware in the logic board as a standalone board since no power

is being supplied to the target board. If the logic board is installed in the actuator, the

actuator requires to be powered on to have a successful rmware upgrade. Note that a new

programming tool will likely have this no voltage setting.

3. ICD-U64 programmer internal jumper selecting 3.3V

This option must not be selected, it is not applicable for the EPI2 Actuator.

Section 1: Firmware Upgrade

Installation and Maintenance Instructions

MAN-10-04-100-0720-EN Rev. 2 October 2019

Firmware Upgrade

1.3 Firmware Update

After downloading the new rmware, the actuator settings will return to their default

values. As such, the settings in place prior to the rmware download will need to be set

again. For this reason, be sure to store the actuator settings (e.g. opening speed, closing

speed, % opening torque, % closing torque). Refer to Section 6.2 (Local Conguration of

the EPI2) in the actuator IOM for details. To be clear, all settings will be returned to the

factory default values, it is necessary to reset the open/close travel limits; also, the motor

will default to the smallest size.

If not correctly reset the unit will alarm in open torque.

OM1 settings are not required to be reset because they are unaffected by the processor

card rmware ash.

1.4 Firmware Upload

This procedure is based on the CCS Inc. CCSLOAD ICD-U64 programming tool- This tool can

power the microprocessor from the USB port of the PC, using the 5V setting and also from

the actuator, using the actuators power source. The microprocessor to be ashed is referred

to as the “target”. Take care that the target is only powered from one source, not both.

In some eld installations is difcult to remove power from the actuator, this procedure

provides instructions in how to download rmware without removing the power from the

actuator, therefore instructions in the procedure must be followed to avoid any damage to

the actuator or any personal injury.

1. It is necessary to identify the position of the jumper inside the ICD-U64

programmer before downloading rmware as indicated in step 1.2.

2. To program the logic board as standalone board, connect the ICD-U64

programmer as shown in the picture and proceed in step 9.

Section 1: Firmware Upgrade

October 2019

Installation and Maintenance Instructions

MAN-10-04-100-0720-EN Rev. 2

Firmware Upgrade

3. To program the logic board as part of an actuator with no OM1 board present,

carefully connect the ICD-U64 programmer as shown in the pictures and proceed

in step 9.

Figure 4

4. To program the logic board as part of an actuator with an OM1 board present,

and the actuator is powered ON.

CAUTION

Accessing the electronics compartment while the actuator is in service exposes the

technician to lethal voltage and possibly from more than one source.

Set the OM1 switch SW4 in ON position, it will prevent the actuator from stroking during

rmware download, and it will allow to maintain the actuator in the last position requested

by the 4-20mA or the 0-10V loop control.

Switch SW4 in

ON position

Section 1: Firmware Upgrade

Installation and Maintenance Instructions

MAN-10-04-100-0720-EN Rev. 2 October 2019

Firmware Upgrade

5. Note the position then remove the yellow position indicator to allow the OM1

board to be slightly moved to the side and have access to the programming

connector found in the actuator logic board.

6. Carefully remove the 4 screws that are holding the OM1 board. If the actuator is in

vertical position, there is a risk of dropping the screws inside the actuator. Dropping

the screws inside the actuator could cause a short circuit if the screws drop in the

power board, or a damage of the gears if the screws drop in the gears section.

OM1 board screws

Section 1: Firmware Upgrade

October 2019

Installation and Maintenance Instructions

MAN-10-04-100-0720-EN Rev. 2

Firmware Upgrade

7. Once all the screws have been removed, carefully place an insulator material

underneath the OM1 board to protect the board from the metal spacers

contacting the circuit board shorting the board or I/O's to ground. Place the OM1

board slightly to the front to allow access to the programming connector in the

actuator logic board.

Insulator

Programming connector

Section 1: Firmware Upgrade

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