Endless Pools FastLane Manuale utente

Page 1 of 32 FLPoolOMWMWQSver1.4.a 2/3/09

FASTLANE POOLTM

Fastlane Swim Unit & Platform Water Quality System

OWNER’S MANUAL

Page 2 of 32 FLPoolOMWMWQSver1.4.a 2/3/09

RECEIVING THE FASTLANE POOL

The Fastlane Pool is shipped via UPS and contains at least 13 packages:

1. Qty 6 – for 17’ pool, qty 8 - Top 130 cm Straight Tubes, wider (See section titled,

POOL POSITIONING, Part Description, Part B)

2. Qty 1 - Electric Heater (optional)

Qty 1 - Skimmer

Qty 1 - Plumbing & Start-Up Kit

Qty 1 - Reinforced Fabric-Wall Pool Liner (Part A)

Qty 1 - Vinyl bag with pins and patches

Qty 1 - Water Quality Pump

Qty 1 - Filter Cartridge Housing

Qty 1 - Nature 2 Kit

Qty 1 - PVC Water Quality System Support Base

3. Qty 1 - Solar Cover, 8’ x 16’

4. Qty 4 - Top 60 cm Straight Tubes, wider (Part C)

Qty 6 - For 17’ pool, qty 8 - Straight Bottom Tubes, thinner (Part F)

5. Qty 5 - For 17’ pool, qty 6 - Vertical Struts (Part G)

Qty 4 - Top Corner Tubes, wider (Part D)

6. Qty 5 - For 17’ pool, qty 6 - Vertical Struts (Part G)

Qty 4 - Bottom Corner Tubes, thinner (Part E)

7. Qty 1 - Ready-to-Assemble Pool Ladder

8. Qty 1 - Roll of PVC Flex, 50’ x 1.5” schedule 40

9. Qty 1 - Hydraulic Fluid container, 5 Gallon Bucket

10.Qty 1 - Fastlane Swim Unit Housing

11.Qty 1 - Fastlane Swim Unit Base with attached 25’ Hydraulic Hoses

12.Qty 1 - Hydraulic Power Unit with Controller Box, Wireless Controllers and Antenna

13.Qty 1 - Accessory Kit, which includes:

a. Qty 1 - Hanging Bracket

b. Qty 1 - Top Bumper Piece

c. Qty 1 - Extension Bumper

d. Qty 1 - Top Section of the Fastlane Swim Unit Housing

e. Qty 4 - Liner Grommets

f. Qty 2 - Hydraulic Hose protective channel sections

g. Qty 1 - Bonding Kit

h. Qty 1 - Owner’s Manual Kit, which includes:

Qty 1 - Fastlane Pool Owner’s Manual

Qty 34 - 10-32, 3/4” Screws, 316L Stainless Steel, M/S, Phillips Truss

Qty 10 - 10-32, 1” Screws, 316L Stainless Steel, M/S, Phillips Truss

Qty 2 - Adapters, 8 JIC Female x 6 JIC Male

14. Additional Hydraulic Run Hose (optional) – length will vary by order

15.+ Various Options Purchased (Floor Mirror, Swim Pace Display, etc.)

Page 3 of 32 FLPoolOMWMWQSver1.4.a 2/3/09

POOL POSITIONING

To ensure ideal operation of the Fastlane Pool, consider the following steps when selecting

a location for the pool.

Look for an area that receives maximum sunlight for increased heat and extended

use.

Find a location with minimal wind exposure to minimize heat loss.

Be aware of the amount of trees and shrubbery around the pool to limit the amount

of debris that may accumulate in the pool.

Select a location with accessibility to water and electric sources.

Consider privacy when selecting a location.

GROUND PREPARATION

The surface the Fastlane Pool is to be assembled on must be firm and level. The Fastlane

Pool must be installed as level as possible, within 2”- 3” of level (from the highest point to

the lowest point of the pool). If the pool will be assembled on a sloping surface, be sure to

install the skimmer on the lower side to ensure that it will not suck air into the pump. If

the ground is not level and it is desired to make a more level surface, take the earth from

the high area of the uneven surface; do not add earth to the low area of the surface. Once

the surface is level, clear any debris or sharp objects that may be uncomfortable to walk on

or could become a puncture hazard for the liner. Foam flooring may be added under the

liner for additional comfort.

The pool is comprised of various parts. Therefore, before proceeding with installation,

ensure that all necessary parts for the pool are present and group like parts together.

Part Description Quantity

(A) Liner 1

(B) Top 130 cm straight tubes (wider) 6 (8 for Longer Fastlane Pool)

(D) Top corner tubes (wider) 4

(E) Bottom corner tubes (thinner) 4

(F) Straight bottom tubes (thinner) 6 (8 for Longer Fastlane Pool)

(G) Struts 10 (12 for Longer Fastlane Pool)

Page 4 of 32 FLPoolOMWMWQSver1.4.a 2/3/09

The supporting legs, or struts (Part G), support much of the weight of the Fastlane Pool and

may need additional support in “soft ground” installations, or in areas that may experience

excess ground water. A 2”x 8” x 22” piece of lumber installed under each strut’s base and

leveled with the ground is very effective. Make sure the entire base of each strut is on the

2” x 8” lumber as any over-hang may result in bending of the strut. A concrete slab of the

similar dimensions may be used as well. Please note that any support(s) added under the

pool structure must be recessed so that the top of the support is level with the ground

surface. Lifting the struts or frame in any manner may cause excessive stress on the liner

and frame, and may void the Fastlane Pool warranty. (Refer to Diagram #1: Supporting

Legs / Struts.)

DIAGRAM #1: SUPPORTING LEGS / STRUTS

POOL ASSEMBLY

1. Unfold and spread out liner (Part A) on the prepared area. NOTE: Keep in mind

the desired “swim direction” when positioning the liner, because when the

Fastlane Pool is fully assembled, the swim direction will be headed towards

the skimmer.

2. Align the struts (Part G) with the prepared cut outs at top of liner.

Skimmer

Pocket

Page 5 of 32 FLPoolOMWMWQSver1.4.a 2/3/09

3. Connect bottom tubes (Part F) to struts (Part G) one at a time to make the four sides

of the pool. Connect corner tubes (Part E) to the open ends of both struts to finish

each of the four corners.

4. Connect the top tubes (Parts B and C) together. NOTE: The shorter tube (Part C)

is always the last tube on the right when facing the pool wall. (Refer to

Diagram #2: Wider Straight Tube Layout.)

DIAGRAM #2: WIDER STRAIGHT TUBE LAYOUT

Standard (9’ x 13’) Fastlane Pool Longer (9’ x 17’) Fastlane Pool

DDC

Page 6 of 32 FLPoolOMWMWQSver1.4.a 2/3/09

5. Feed the connected top tubes (Parts B and C) into the corresponding sleeves of the

liner. Be sure to align the top tube slots with the matching cutouts in the liner, and

then insert the corresponding struts (Part G) into the top tube slots.

6. Insert and connect the top corner tubes (Part D). It may be helpful to insert both

ends of corner tube into the corresponding liner sleeves, and then pull back on the

corner tube to connect one end at a time to the top rails (Parts B and C).

7. Ensure that all tubes around the perimeter are completely nested in one another and

properly connected, and that no parts of the frame are racked or crooked.

8. Slowly begin to fill the pool with water until the bottom of the liner is almost taught.

Remove any wrinkles in the pool liner at this time, as it will be difficult to do so once

there are more than just a few inches of water in the pool.

9. To prevent leaking issues, it is very important to plumb and plug both through walls

before the water level reaches the two pre-cut holes in the liner. For more

information, refer to the section in this Owners’ Manual titled, WATER QUALITY

SYSTEM, SKIMMER & THRU-WALL FITTINGS.

10.Once these holes have been plugged, assemble the Fastlane Swim Unit.

Page 7 of 32 FLPoolOMWMWQSver1.4.a 2/3/09

FASTLANE SWIM UNIT ASSEMBLY

Verify that all items have arrived. NOTE: If using a power drill, do NOT over

tighten the screws, as this will strip the thread in the PVC of the Fastlane

Swim Unit.

2. Carefully unpack the Swim Unit Housing, Swim Unit Base and its components from

box numbers 10, 11 and 13 (Refer to section titled, RECEIVING THE FASTLANE

POOL). Remove and verify all hardware kits from inside. Close the boxes and flip

them upside down on the ground to use as a workbench or collapse the boxes and

use as a smooth surface to protect the components from scratching.

3. Turn the Swim Unit Housing upside down on the box or another smooth surface.

Remove the block of wood by removing the screws that attach the wood to the Swim

Unit Housing. The wood is for packaging purposes only and may be discarded.

4. Remove the screws on the two sides and the front of the Swim Unit Housing that

secure the throat. Set the throat and the screws aside to be used in Step 13.

Set the Swim Unit Base on the cardboard box with the cylinder facing up. Lay the

hydraulic hoses that come pre-attached to the Swim Unit Base to each side so that

they are out of the way. Flip the Swim Unit Housing over and set on top of the Swim

Unit Base. Secure the Swim Unit Base to the Swim Unit Housing by using six of the

1” stainless steel screws provided (three screws on each side). NOTE: Do not

over-tighten.

Carefully feed the bond wire that is attached to the Swim Unit Base up through the

horizontal honeycomb grill located in the bottom of the Swim Unit Housing and up

through the turning vanes. Install the grab rail using six 3/4” stainless steel screws

and the six 10-32 stainless steel lock nuts provided. Secure the bond wire that has

been fed up through the turning vanes under one of the six screws. Secure the

other bond wire that has been pre-installed in the Swim Unit Housing under a second

screw in the grab rail. NOTE: Do not over-tighten.

Page 8 of 32 FLPoolOMWMWQSver1.4.a 2/3/09

7. Run the hydraulic hose up the back of the Swim Unit Housing so that the PVC

hydraulic hose protective channel will cover the hose. Firmly secure but do NOT

over tighten the eight stainless screws per channel. Repeat for the second

hose.

8. Once both protective channels are attached, pull the two hydraulic hoses tight and

secure them to the top of the Swim Unit Housing using the green hose clamps

provided. To accomplish this, unscrew the green hose clamps, insert the hoses, and

re-screw the clamps snugly into the top of the Swim Unit Housing. Feed the bond

wire (from Step 6) to the back of the Swim Unit Housing along one of the hydraulic

hoses.

9. Attach the acrylic hanging bracket to the back of the Swim Unit Housing with four of

the 3/4” stainless steel screws. NOTE: Do not over-tighten. Leave the two top

screw holes unused.

Page 9 of 32 FLPoolOMWMWQSver1.4.a 2/3/09

10.Attach the top bumper piece (length of PVC pipe) to the Swim Unit Housing through

the unused screw holes (top holes from Step 9) in the acrylic hanging bracket using

two of the ten 1” stainless steel screws. NOTE: Do not over-tighten.

11.Attach the lower extension bumper (length of PVC flex pipe) to the rear of the Swim

Unit Base using two 3/4” stainless steel screws. NOTE: Do not over-tighten.

12.Attach the wheels to the Swim Unit base. Slide the axle through the two holes that

are marked in yellow on the intake grill in the Swim Unit base. These holes have

been widened to allow the axle to pass through freely. There are a total of four large

and two small washers used in the wheel assembly. Be sure that two large washers

are located between each wheel and the intake grill. Secure the wheels to the axle

with one smaller washer between the screw and the wheel on both sides.

13.Re-install the throat that was removed previously in Step 4.

14.Place the Swim Unit on the ground and roll it close to the Fastlane Pool location for

installation. Be careful not to tip over the Swim Unit, as it is front-heavy.

15.Once the pool is nearly full and the liner is taught and wrinkle-free, carefully lift the

assembled Fastlane Swim Unit into the pool at the skimmer end. Lower and position

the Swim Unit so that the acrylic hanger “clips” on to the top straight tube (Part B)

as shown in Step 18. The Swim Unit should be centered along the end of the pool.

16.The hydraulic hoses can be simply left hanging over the top of the pool wall to run

back to the Power Unit, or they can be fed through the pool wall as described in

Page 10 of 32 FLPoolOMWMWQSver1.4.a 2/3/09

Steps 17 & 18. Attach the bond wire to the nearest supporting strut (Part G) using

the provided self-drilling / self-tapping screw to bond the Swim Unit to the pool’s

structural frame.

(NOTE: Steps 17 & 18 are optional, skip to Step 19 if choosing not to feed hoses

through the pool wall)

17. If a more finished look is desired, four rubber grommets have been provided to fit

into holes that can be cut into the top white section of the liner. Once the Fastlane

Swim Unit has been properly placed in the pool and is centered along the width of

the pool, locate the holes through which the hydraulic lines will run. Using a

permanent marker (while outside the pool and along the exposed side of the acrylic

hanger), dot the liner with two marks, each being 1-1/2” away from the vertical

edges of the hanger (away from center) and 3” down from the top of the pool. Place

a rubber grommet over the marks so that they are centered in the grommet

openings. Trace the INSIDE of the grommets onto the liner. Using a utility knife

with a sharp blade, SLOWLY and CAREFULLY cut out the traced circles. Refer to

photo in Step 18 to verify hole location before cutting. NOTE: Cutting small

curves or a circle with a utility knife can be difficult. It may be best to work

in many small straight cuts for accuracy.

18.Push the grommets into the holes so that the fabric edges tuck inside the grooves of

the grommets. Repeat this process again for two more holes inside the pool. NOTE:

When complete, the hydraulic hoses and bonding wire will be passing

through two layers of fabric. It is important to feed the hydraulic hoses and

bonding wire through both grommets, starting from inside the pool and then feeding

them through the outer layer of fabric as shown in the photo below.

19.Install the top cover of the Swim Unit Housing using six 3/4” stainless steel screws

(three screws on each side).

20.Run the hydraulic hoses back to the Hydraulic Power Unit. Using the provided

bonding lug and self-drilling / self-tapping screw, fasten the bonding lug to the

bottom of the same strut used in Step 16 (when the Fastlane Swim Unit was bonded

to the pool’s structural frame). To bond the Fastlane Swim Unit and Fastlane Pool

structure to the rest of the pool equipment, run a #8 AWG bare copper wire from the

bonding lug (that was just attached) to the rest of the Water Quality System

equipment and Hydraulic Power Unit. Always be sure to verify any additional

bonding requirements that may be dictated by local codes and ordinances.

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