Installation and Operation Manual OXITEC®5000 Table of Contents
Doc.-ID: COM6000_11022020_EN 3
Table of Contents
1System Description 4
1.1System Overview of the COMTEC 6000.............4
1.2Measuring Principles...........................................6
1.3Intended Use of COMTEC 6000 .........................6
1.4Safety Hazards....................................................7
1.5Disruption of the Process ....................................7
1.6Storage instructions ............................................7
1.7Name Plates .......................................................8
2Installation 9
2.1Installation requirements for electronic unit.........9
2.2Installation of probe signal cable FEP-0007/8...10
2.3Access to the Terminals....................................11
2.4Ferrite Sleeves (EMC).......................................11
2.5Wiring diagram of the Electronic Unit ................12
2.6Wiring Diagram of the COMTEC 6000 System .13
2.7Installation of the probe.....................................14
2.8Mounting of the Counter Flange at the Duct .....14
2.9Adjustment of the Probe Filter Head .................15
2.10Probe Protection Tube at the Mounting Flange.15
2.11Insulating the Protection Tube outside the Duct 16
2.12Electrical Connections of the Probe ..................17
2.13Requirements for Pneumatic Cable FEP-0002 .17
2.14Preparation of the pneumatic Cable..................18
2.15Pneumatic Connections of the Probe................18
2.16Pneumatic Connections of Electronic Units ......19
3Initial Operation 20
3.1Checklist before commissioning the system .....20
3.2System Power Up .............................................20
3.3Display - Probe Heating Phase .........................20
3.4Display - Measuring Mode ................................21
3.5Keypad and Display ..........................................21
3.6Status LEDs ......................................................21
3.7Softkey Symbols ...............................................21
3.8System Code.....................................................21
4Software Overview and Explanations 22
4.1Software Overview - SYS-MENU ...................... 22
4.2Software Explanations - SYS-MENU ................26
4.2.1O2Measuring Ranges (Scaling)........................26
4.2.2Limit alarm settings ...........................................26
4.2.3O2Sensor calibration values ............................. 26
4.2.4Measuring value averaging for (O2/ COe).........26
4.2.5mA output on system errors (O2and COe) ........ 27
4.2.6COeMeasuring Ranges (Scaling) .....................27
4.2.7COeSensor Calibration values..........................27
4.2.8Time per test gas apply.....................................27
4.2.9Delay time to process........................................27
4.2.10Pre-purge time ..................................................27
4.2.11Automatic Calibration (ACAL) ...........................28
4.2.12ENOTEC REMOTE...........................................29
4.2.13Measuring units.................................................29
4.2.14Language ..........................................................29
4.2.15Change system code ........................................29
4.2.16Load factory settings .........................................30
4.2.17Set COemeasurement to off/on ........................30
4.2.18Service.............................................................. 30
4.3System Checks................................................. 31
4.4CAL MENU ....................................................... 31
4.4.1Calibration Menu - Display Overview ................ 32
4.4.21-point calibration (O2and/or COe) (manual) .... 33
4.4.32-point calibration (O2and/or COe) (manual) .... 33
5Service and Maintenance 34
5.1Exchange fuses ................................................ 34
5.2Pressure and Flow rates for Test Air and/or
Reference Air.................................................... 35
5.3Adjusting Flow Rate (SME 53 with Pneumatics)35
5.4Position of the adjustment valves ..................... 36
5.5Adjusting Flow Rate (SME-54).......................... 36
5.6Replacing the Filter ........................................... 37
5.7Replacing the probe.......................................... 38
5.8Exchange of Probe Inner Part........................... 39
5.9Replacing the O2Sensor .................................. 40
5.10Replacing the COeSensor................................ 41
5.10.1Seal the COesensor guide tube........................ 42
5.11Relay Outputs / Functions and Correlation ....... 43
6Status Messages 44
6.1Error Messages ................................................ 44
6.2Alarm Messages ............................................... 46
6.3Service Messages ............................................ 46
7Troubleshooting 47
ATechnical Data 49
A.1Technical Specifications - Electronic Unit ......... 49
A.2Technical Specifications - Probes ..................... 50
Requirements of the Gas Supply .................................... 51
BDimensional drawings 52
B.1Electronic Units................................................. 52
B.2Dimensional drawing of probes KES600x......... 53
B.3Counter flanges ................................................ 54
B.4Dimension of Protection Tube Flanges ............. 55
B.5Probe components............................................ 56
B.6Probe inner parts assembly .............................. 57
B.7Gas plans.......................................................... 58
CSpare Parts 61
C.1Mounting Plates of SME-53 Electronic Unit ...... 61
C.2Mounting Plates of 19" Rack SME-57............... 63
C.3Display Board ................................................... 64
DWarranty 65
EDeclaration of Conformity 66
Index 67
