EP Equipment QDD10L Manuale utente

Pedestrian electric tow tractor Part No.

V1 04/2021

Operation Manual

QDD10L

508000004874

EP EQUIPMENT CO.,LTD. is one of the world’s

leading companies manufacture, design material

handling equipment and provide related service.

With over 100,000 square metres plant it produces

over 100,000 trucks per year, and provides

professional, effective and optimized material

handling solutions worldwide, until now it has

developed three major kinds of business:

Material handling equipment: Focus

on electric truck and warehouse

equipment

OEM parts: Global parts supply

Imow industry,online: One-stop

industrial products supply

Guided by our customer-oriented concept, EP

has developed service centers in more than 30

countries around the world, from which customers

are able to receive timely local service. Moreover,

95% of warranty parts can be shipped out within

24 hours after been ordered. Through our online

after-sales service system, customers can

process their warranty claims, order spare parts

and consult the operation manuals, maintenance

materials and spare parts catalogs.

With business all over the world, EP has

thousands of employees and hundreds of agents

worldwide to provide our global customers with

prompt local service.

Based on the concept of sharing economy, EP

also o󰀨er rental service for various logistics

equipment. Adhering to the idea “Making the

leasing of logistic equipment more simple”, EP

is devoted to providing customized one-stop

leasing solutions for our customers with our

high quality, reasonable price and prompt rental

service.

EP’s mission&vision is “ Let more people apply

the electrical material handling equipment to

relieve the intensity of labour” and “Let’s grow

together”.

•

Fig0000-00011OM

EP EQUIPMENT CO., LTD

Address: No.1 Xiaquan Village,

Lingfeng Street, Anji, Huzhou,

Zhejiang

Tel: + 86-0571-28023920

Website: www.ep-ep.com

Email: [email protected]

Foreword

The present operation manual is designed to provide su󰀩cient instructions for the safe operation of

the industrial truck. The information is provided clearly and concisely.

Our trucks are under ongoing development. EP reserves the right to alter the design, equipment

and technical features of the system. No guarantee of particular features of the truck should

therefore be assumed from the present operation manual.

Safety notices and text mark-ups

Safety instructions and important explanations are indicated by the following graphics:

Means that failure to comply can cause risk to life and/or major damage to property.

Please strictly adhere to these safety instructions to avoid personal injury or major damage to

equipment.

Please pay attention to the important safety instructions.

Pay attention to Instruction.

WARNING

CAUTION

DANGER

NOTE

Internet address and QR code of Parts

manual

By entering the address http://www.ep-care.com

in a web browser or by

scanning the QR code, Login after registration,

Select “Parts purchase"

function and input part number or model name to

nd the truck.

Note: After registration, please send

email to info@ ep-care.com to activate

your account

2020.9 01st EDITION

Declaration

EP EQUIPMENT CO., LTD.

Address: No.1 Xiaquan Village, Lingfeng Street, Anji, Huzhou, Zhejiang

We declare that the

Industrial truck: according to this operation manual

Type: according to this operation manual

complies with the most recent version of Machinery Directive 2006/42/EC.

Personnel authorised to compile the technical documents:

See EC/EU Declaration of Conformity

EP EQUIPMENT CO., LTD.

EC/EU Declaration of Conformity

The manufacturer declares that this industrial truck complies with the EC Machinery Directive

and the provisions of other applicable EC/EU directives e󰀨ective at the time of sale. This can be

veried by means of the EC/EU Declaration of Conformity and the relevant certication label on the

nameplate.

The industrial truck is supplied with the EC/EU Declaration of Conformity document. This

declaration proves that this truck complies with the requirements of the EC Machinery Directive.

Unauthorized modication or additional installation of equipment to the structure of the industrial

truck may a󰀨ect its safety, and will therefore invalidate the EC/EU Declaration of Conformity.

The EC/EU Declaration of Conformity must be carefully conserved and kept ready to be presented

to the relevant authorities. If this industrial truck is sold, this declaration document must be handed

over to the new owner.

Legal requirements for marketing

A Introduction...........................................................................................................................A1

1.1 Intended use.......................................................................................................................A2

1.2 Improper use ......................................................................................................................A3

1.3 Tractor truck handover........................................................................................................A3

B Truck Description .................................................................................................................B1

1.1 Application ..........................................................................................................................B1

1.2 Truck assemblies................................................................................................................B2

1.2.1 Tiller.................................................................................................................................B3

1.2.2 Battery discharge indicator .............................................................................................B4

1.3 Identication points and data plates ...................................................................................B5

1.3.1Truck data plate................................................................................................................B6

1.4 Standard version specications..........................................................................................B7

1.4.1Performance data for standard trucks ..............................................................................B7

1.4.2 Dimensions....................................................................................................................B10

C Safety...................................................................................................................................C1

1.1 Safety guidelines ................................................................................................................C1

1.2 Battery safety......................................................................................................................C3

1.3 Stability ..............................................................................................................................C3

1.4 Related Safety Instruction and Standard(For CE) .............................................................C4

D Transport and Commissioning .............................................................................................D1

1.1Hosting ................................................................................................................................D1

1.2 Securing the truck during transport ....................................................................................D1

1.3 Commissioning...................................................................................................................D2

1.4 Break-in period precautions................................................................................................D2

1.5 Towing an unpowered truck................................................................................................D2

E Operation .............................................................................................................................E1

1.1 Safety regulations for the operation of pallet trucks ...........................................................E1

1.2 Check before start up .........................................................................................................E1

1.2.1 Drive directions ...............................................................................................................E2

1.2.2 Start up............................................................................................................................E2

1.2.3 Driving, steering, braking.................................................................................................E2

1.3 Driving with a trailer............................................................................................................E3

1.4 Parking the truck securely ..................................................................................................E5

1.5 Trailer mode........................................................................................................................E6

F Battery Maintenance & Charging .........................................................................................F1

1.1 Precaution ..........................................................................................................................F1

1.2 Charging the battery with internal charger..........................................................................F1

1.3 Battery type & dimension....................................................................................................F1

1.4 Battery removal and installation .........................................................................................F2

Table of contents

Pg.

G Pallet Truck Maintenance ....................................................................................................G1

1.1 Operational safety and environmental protection...............................................................G1

1.2 Maintenance safety regulations..........................................................................................G1

1.3 Servicing and inspection.....................................................................................................G2

1.3.1Maintenance checklist ......................................................................................................G3

1.4 Maintenance Instructions....................................................................................................G4

1.4.1Prepare the truck for maintenance and repairs ................................................................G4

1.4.2 Remove the cover ...........................................................................................................G4

1.4.3 Checking the fuses..........................................................................................................G4

1.4.4 Changing the tyres ..........................................................................................................G5

1.4.5 Recommissioning ............................................................................................................G5

1.5 Decommissioning the industrial truck.................................................................................G6

1.5.1 Prior to decommissioning ................................................................................................G6

1.5.2 Restoring the truck to operation after decommissioning .................................................G6

1.6 Safety checks to be performed at regular intervals and following any unusual incidents G7

1.7 Final decommissioning, disposal........................................................................................G7

1.8 Tire replacement.................................................................................................................G7

H Troubleshooting ...................................................................................................................H1

I Lithium-ion battery.................................................................................................................I1

1.1 Information on the conformity of lithium-ion batteries.........................................................I2

1.2 It is necessary to respect the following guidelines:.............................................................I2

1.3 Intended use.......................................................................................................................I3

1.4 Reasonably foreseeable misuse ........................................................................................I3

2.1 Accessories ........................................................................................................................I3

3.1 BMS (Battery Management System)..................................................................................I3

4.1 Safety and warning.............................................................................................................I4

5.1 Transportation.....................................................................................................................I5

5.2 Shipping faulty batteries .....................................................................................................I5

6.1 Instructions for disposal......................................................................................................I6

7.1 Charging.............................................................................................................................I6

8.1 Storage...............................................................................................................................I7

9.1 Common Problems and Solutions......................................................................................I7

Pg.

REV. 04/2021

A Introduction

The truck described in the present operating instructions is an industrial truck designed for towing

trailer loads.

It must be used, operated and serviced in accordance with the present instructions. All other types

of use lie beyond the scope of application and can result in damage to personnel, the truck or

property. In particular, avoid overloading the truck with loads which are too heavy or placed on

one side. The data plate attached to the truck.The owner must ensure that any damaged and/or

illegible Rated drawbar pull label are replaced. The industrial truck must not be used in areas at

risk of re or explosion, or subject to corrosion or excessive dust.

Proprietor responsibilities: For the purposes of the present operator manual the “proprietor”

is dened as any natural or legal person who either uses the rack himself, or on whose behalf it

is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in

accordance with existing contractual agreements between the owner and user of the industrial

truck, is charged with operational duties. The proprietor must ensure that the truck is used only

for the purpose it is intended for and that danger to life and limb of the user and third parties are

excluded. Furthermore, accident prevention regulations, safety regulations and operating,

servicing and repair guidelines must be followed. The owner must ensure that all users have read

and understood these operating instructions.

If this operation manual is not observed, the warranty becomes void. The same applies if

improper works are carried out on the device by the customers and/or third parties without

permission of our customer service.

Adding attachments: Adding or tting any attachments which will interfere with, or supplement,

the functions of the truck is permitted only after written approval by the manufacturer has been

obtained. If necessary, the approval of local authorities has to be obtained. Any approval obtained

from local authorities does not, however, make the approval by the manufacturer unnecessary.

Modication

Unauthorized modication to the truck can result in injury or death.

Can not remove, disable or modify any safeguards or other safety devices. These include any

alarms, lights, mirrors, overhead guards, and load backrest extensions. If present, an overhead

guard is intended to provide protection to the operator from falling objects, but cannot protect from

every possible.

Exception:Only in the event that the truck manufacturer is no longer in business and there is no

successor in the interest to the business, may the user arrange for a modication or alteration to a

powered industrial truck, provided, however, that the user

REV. 04/2021 2A

Safety devices and warning labels

The safety devices, warning signs and warning instructions in the present operating instructions

must be strictly observed.

Hazardous area: A hazardous area is dened as the area in which people are at risk

from the truck movement, the load handler (e.g. trailers) or the load itself. This also

includes areas which can be reached by falling loads or by the trailer veering.

Where there is danger to personnel, a warning must be sounded with su󰀩cient notice.

Give a warning signal with plenty of time for people to leave.

If unauthorized personnel are still within the hazardous area stop the truck immediately.

a) arranges for the modication or alteration to be designed, tested and

implemented by an engineer(s) expert in industrial trucks and their safety.

b)maintains a permanent record of the design, test(s) and implementation of the modication or

alteration.

c) approves and makes appropriate changes to the capacity plate(s), decals, tags and

instruction handbook.

d) affixes a permanent and readily visible label to the truck stating the manner in which the

truck has been modied or altered, together with the date of the modication or alteration and

the name and address of the organization that accomplished those tasks.

Intended use

The industrial truck is designed for transporting indicated in the dataplate.

Safety installations and switches may not be removed or rendered unusable. Specied settings

may only be changed with the approval of the manufacturer.

Only the areas approved by the operating company or its representative may be used for

transportation purposes. Loads may only be deposited or stored at the intended places.

Inclines used by industrial trucks shall not exceed the limits specied by the manufacturer

and must have an adequately rough surface.

Danger points on driving lanes or routes shall be secured or marked by the customary road

tra󰀩c signs and by additional warning signs, if necessary.

Driving routes shall be su󰀩ciently paved, level and free of objects. Drain channels and

railways crossings, etc., shall be levelled and, if necessary, covered with ramps in such a way

that they can be driven over without bumps as far as possible.

The EU Directive 89/654/EEC (Minimum Regulations for Health and Safety for the workplace)

shall be observed. The respective national regulations apply for non-EU countries.

1.1

•

REV. 04/2021

Improper use

The operating company or driver, and not the manufacturer, is liable if the truck is used in a

manner that is not permitted. The following list is exemplary and is not intended to be

exhaustive.

1.2

Do not turn when driving on a ramp.

Never park the truck in a place that may obstruct re extinguishers, re escapes or aisles.

Do not leave the truck unattended.

Do not stand on the hook device.

Do not increase the Rated drawbar pull.

Use the truck for loading / unloading on slopes

•

Danger points on driving lanes or routes shall be secured or marked by the customary road

tra󰀩c signs and by additional warning signs, if necessary.

Driving routes shall be su󰀩ciently paved, level and free of objects. Drain channels and

railways crossings, etc., shall be levelled and, if necessary, covered with ramps in such a way

that they can be driven over without bumps as far as possible.

The EU Directive 89/654/EEC (Minimum Regulations for Health and Safety for the workplace)

shall be observed. The respective national regulations apply for non-EU countries.

When driving on public roads, the corresponding regulations must be observed, as well as

country-specic restrictions for winter road conditions.

The operating company is responsible for adequate re protection in the vicinity of the

industrial truck.

Industrial trucks may only be used to tow trailers if they are intended for this purpose by the

manufacturer . The maximum towed load specied in the operating instructions for unbraked

or braked trailers must not be exceeded. The towing industrial truck must be operated in such

away that safe driving and braking of the towed vehicle is ensured for all driving movements.

•

To avoid the inconvenience of making a claim after use, check the Tractor truck is in perfect

condition and repair, and conrm your satisfaction with the vehicle on the manufacturer's

product qualication certicate upon handover.

Tractor truck handover1.3

REV. 04/2021

B Truck Description

Application

The truck is a rear drive, industrial electric tow-truck designed to tow tiller operated trailer

loads.

Ambient temperature: during operation: -10°C to 40°C.

Only use the truck at altitudes not exceeding 2000 meters.

The truck is not authorized for use on public highways.

The tractor is not authorised for use in cold stores .

The tractor is not authorised for use in the rain or water.

Trucks can only be operated in adequately illuminated working areas to avoid injuries. In case

of insu󰀩cient light, an additional lighting equipment is needed to ensure that the driver can see

properly.

If you must travel on an incline, the gradients should be below A% at full load, or below B%

without a load.(For the value of A and B, refer to the Gradability in Performance Data Sheet)

1.1

•

WARNING

Extreme conditions

Special equipment and authorisation are required if the truck is to be constantly used in

extreme conditions, especially in dusty or corrosive atmospheres.

The truck is not authorised for use in areas at risk of explosion.

In adverse weather conditions (thunder, lightning) the industrial truck must not be operated

outside or in endangered areas.

NOTE

The truck may only be operated in cold stores temporarily as the permissible battery

operating temperature is between 0°C and 40°C . If the truck remains in a cold store, we

recommend with special measures for the truck or buy cold sore truck.

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