EPHESUS Stadium Manuale utente

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IB528002EN

Installation Instructions - Stadium Series

SAFETY INSTRUCTIONS

Read and understand this entire manual before attempting to assemble, operate, or install the LED Luminaire. If you

have any questions regarding the product, please call Ephesus Customer Service at (315) 579-2873.

1. All electrical work must conform to the National Electric Code (NEC) and all applicable local codes and ordinances.

2. Only qualified personnel shall install and maintain the luminaires. Ephesus recommends that a licensed electrician

install and maintain the luminaire. Verify the safety of existing power distribution system before beginning

installation. FAILURE TO FOLLOW OPERATING INSTRUCTIONS MAY LEAD TO DEATH, SEVERE INJURY, OR

PROPERTY DAMAGE.

WARNING

Turn off power before performing any electrical or control work. FAILURE TO FOLLOW THIS WARNING MAY LEAD

TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE.

DO NOT make or alter any open holes in the luminaire. Do not modify the luminaire.

WARNING

Follow all applicable safety procedures and use Personal Protective Equipment such as hardhats, safety glasses,

reflective vests, electrical safety gloves, fall protection equipment and safety toe boots during the installation,

operation, and maintenance of the luminaire. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH,

SEVERE INJURY, OR PROPERTY DAMAGE.

WARNING

Risk of eye injury! Eye protection is required at all times during the installation, operation, and maintenance of

the luminaire. The high intensity light produced by the luminaire can cause severe damage to the eye if viewed

directly at close range. Avoid being in front of a luminaire that is on or wear suitable light blocking protective

eyewear such as welding goggles.

This manual applies to the following models of luminaires:

1. Stadium Pro

2. Stadium

2EATON IB528002EN Installation instructions rev 20171011

Installation Instructions - Stadium Series

ote:N Charge the provided laser battery before installation begins.

Required Materials & Tools

TABLE OF CONTENTS

Safety Instructions .................................................................................................................................................................1

Required Materials & Tools ....................................................................................................................................................2

Supply Power Specifications..................................................................................................................................................2

Installation..............................................................................................................................................................................4

Step 1 – Mount the Luminaires .........................................................................................................................................4

Step 2 – Label the Luminaires (If Required).......................................................................................................................6

Step 3 – Make Electrical Connections ...............................................................................................................................7

Step 4 – Aim the Luminaires..............................................................................................................................................9

Step 5 – Finishing Touches ...............................................................................................................................................13

Care and Maintenance .........................................................................................................................................................14

Troubleshooting....................................................................................................................................................................14

Required Material: For more information refer to Section:

Mounting Hardware (3/4” mounting bolt, 2 matching

flat washers, 1 matching nut)

Step 1 - Mount the Luminaires

Electrical splicing connectors Step 3 – Make Electrical Connections

Cable ties or wire management Step 4 – Aim the Luminaires

Required Tools Installer shall provide For more information refer to Section:

Socket wrenches and/or crescent wrenches sized to

fit mounting hardware (3/4” for mounting)

Step 1 - Mount the Luminaires

DMX Tester/RDM Controller Step 3 – Electrical Connections

15/16” socket driver for hex bolt Step 4 – Aim the Luminaires

Torque wrench rated to a minimum of 35 ft-lbs Step 4 – Aim the Luminaires

Torque driver with 3/16” hex bit rated to a minimum

of 35 in-lbs

Step 4 – Aim the Luminaires

Calibrated light meter Step 4 – Aim the Luminaires

Tools Provided by Ephesus For more information refer to Section:

Aiming Laser Step 4 – Aim the Luminaires

Aiming Mount Step 4 – Aim the Luminaires

Storage Temperature Operating Temperature Humidity

-40°C to +75°C (-40°F to 167°F) -40°C to +55°C (-40°F to 131°F) 5% to 95% non-condensing

Store luminaires in a clean, dry place, protected from dirt, water, and sunlight. See Table 1 for required storage and operating

conditions:

Table 1. Storage and Operating Conditions

Supply Power Specifications

Ephesus LED light fixtures are not traditional incandescent lights, they are high-tech, new generation solid-state devices.

To protect your valuable investment, the electrical power shall be clean and have stable voltage and current and undistorted

waveforms.

EATON IB528002EN Installation instructions rev 20171011

Installation Instructions - Stadium Series

WARNING

Follow proper grounding methods: Electrical system must be grounded. If you are not sure if your power system is

grounded, DO NOT install the luminaire. Contact a licensed electrician for information on proper grounding methods

as required by the electrical code. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR

PROPERTY DAMAGE.

Circuit Voltage

Branch power circuits feeding Stadium fixtures shall be 240V, 277V, 347V, or 480V AC only.

WARNING

Do not attempt to connect Stadium fixtures to any circuits with nominal voltage below 240V or above 480VAC.

FAILURE TO FOLLOW THIS WARNING MAY LEAD TO LUMINAIRE INTERNAL DAMAGE AND FAILURE.

Fusing

If individual branch circuit protection is required, Table 2 shows the minimum fuse ratings for each individually circuited

luminaire.

Circuit Voltage

(VAC)

Minimum Fuse

Rating (amps)

240 8

277 7

347 5

480 4

Table 2. Minimum Fuse Ratings

Figure 1. Acceptable Power Conﬁgurations

Three Phase Four Wire Wye Single Phase

Phase A

Phase B

Neutral

277V

(or 347V)

277V

(or 347V)

277V

(or 347V)

480V*

240V

480V*

Phase C

Line 1

Neutral

Line 2

*Never connect fixtures to 600VAC

Power Configuration

The power transformer secondary feeding the electrical distribution system must be a three-phase, four-wire wye

configuration. A single phase configuration is acceptable in the case of 240V circuits. If any other transformer configuration is

present, notify Ephesus before proceeding with installation.

4EATON IB528002EN Installation instructions rev 20171011

Installation Instructions - Stadium Series

Power Quality

The voltage on the lighting circuits must stay within 3% of nominal at 60Hz. Voltage that is consistently too high or low shall

be corrected before LED luminaires are installed.

If you require assistance in checking your power system or designing or implementing solutions, contact Eaton’s Electrical

Engineering Services and Systems. Find more information at www.eaton.com.

Hardware Required Size Quantity per luminaire

Hex bolt 3/4” 1

Flat washers 3/4” ID 2

Hex Locknut 3/4” 1

Equipment Required:

 Mounting Hardware

 Socket wrenches and/or crescent wrenches sized to fit mounting hardware

 Cable ties or wire management – For outdoor installations use UV rated.

 Before installation, verify there are no obstructions in the designed luminaire locations and light paths. If beams,

rigging, or any other obstructions are present, shift the mounting location up to +/-2’ in either direction to install the

fixtures in the closest available location to provide a clear conical light path from the fixture to a 20’ diameter circle

around the aiming point that is completely free of obstructions.

 All LED arrays in each fixture must have clear line of sight to aiming area. Do not install fixture partially obscured.

Step 1 – Mount The Luminaire

The first step is to attach the luminaire to the mounting structure. The mounting structure may be a light pole cross arm, an

indoor catwalk bracket, or other structural component that will hold the fixture in place. Refer to photometric drawings or

project Installation Drawings for luminaire installation locations and any additional mounting instructions.

WARNING

It is the responsibility of the installer to verify that all proposed mounting structures including poles, cross arms,

catwalk brackets, and other mounting structures are certified to support the weight of the luminaires, withstand

wind loads, and meet all other applicable codes and regulations. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO

DEATH, SEVERE INJURY, OR PROPERTY DAMAGE.

WARNING

Do not suspend any luminaire by electrical or control wires, as these will not support the weight of the fixture,

resulting in the potential for the fixture to fall and cause damage or injury. FAILURE TO FOLLOW THIS WARNING MAY

LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE.

Table 3.

Stadium 1000 Current Draw

Voltage (Volts AC) Current (Amps)

240 5.7

277 4.9

347 4.0

480 3.0

Mounting hardware shall be stainless steel or other high-strength, corrosion-resistant material. Length of Hex bolt shall be

determined in the field, size the bolt appropriately to allow secure fastening of the luminaire to the mounting structure.

Table 4. Mounting Hardware Required

Installation

EATON IB528002EN Installation instructions rev 20171011

Installation Instructions - Stadium Series

WARNING

An impact driver may be used on mounting hardware while the power is off, but NEVER use any power tools on the

fixture while the power is on.The vibration caused by power tools may damage the fixture. FAILURE TO FOLLOW

THIS WARNING MAY LEAD TO LUMINAIRE INTERNAL DAMAGE AND FAILURE.

There are two different ways to mount the Stadium fixture – Standard and Inverted. Standard mounting is when the luminaire

sits on top of the mounting structure, and Inverted is when the luminaire hangs from underneath the structure.

Standard Mounting

This is the most common mounting. The luminaire sits on top of mounting structure.

1. Refer to the photometrics or project Installation Drawings to determine luminaire installation locations and lens type.

2. For each fixture location, install a luminaire that has the correct lens type. Unless otherwise noted, fixtures that share

the same lens type are identical.

3. Set luminaire in place and install bolt, washers, and nut to securely fasten the fixture mounting bracket to the mounting

structure. Tighten hardware hand tight so that fixture is secure but do not fully torque hardware until aiming is complete.

4. Remove the clear protective film from the front of the lenses, if present.

ote:N Example mounting structure shown for illustration purposes only.

Inverted Mounting

The luminaire hangs from underneath mounting structure.

WARNING

When using inverted mounting, flip the mounting bracket so that the luminaire stays upright. NEVER install the

luminaire upside down. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO LUMINAIRE INTERNAL DAMAGE AND

FAILURE.

1. To install the luminaire underneath a mounting structure, the fixture mounting bracket must first be inverted.

 Remove Hex bolt and set screw on each side of the fixture.

 Remove Fixture Mounting bracket and flip it so that the bracket faces up.

 Reinstall hex bolts and set screws on each side of the fixture.

Figure 2. Standard Mounting

Mounting

Structure

Hex Nut

Hex Bolt

Flat Washer

6EATON IB528002EN Installation instructions rev 20171011

Installation Instructions - Stadium Series

2. Refer to the project photometrics or Installation Drawings to determine luminaire installation locations.

3. For each fixture location, install a luminaire that has the correct lens type. Unless otherwise noted, fixtures that share

the same lens type are identical.

4. Hold luminaire in place and install bolt, flat washers, and nut to securely fasten the fixture mounting bracket to the

mounting structure. Tighten hardware hand tight so that fixture is secure but do not fully torque hardware until aiming is

complete. Ensure when installing that the inverted luminaire is properly supported.

5. Remove the clear protective film from the front of the lenses, if present.

Figure 3. Inverted Mounting

Mounting Structure

Flat Washer

Hex Nut

Hex Bolt

Step 2 – Label The Luminaires (If Required)

For outdoor applications where smaller groups of luminaires are installed on poles, it is not necessary to label the fixtures. If

you are installing fixtures on poles or other applications where labeling is not required, skip this step and proceed to step 3.

For indoor applications where many luminaires are installed in a row along a catwalk, the fixtures are typically labeled to

facilitate identifying each one at a glance from the catwalk.

1. Label each fixture with Luminaire Number as indicated on schedules in the project Installation drawings.

2. Labels shall be white background with black lettering. Text shall be at least 1/4” tall.

3. Affix the label to the mounting bracket in a prominent location, avoiding manufacturer labels. See example location in the

image to the right.

Figure 4. Luminaire Label

Label Here

EATON IB528002EN Installation instructions rev 20171011

Installation Instructions - Stadium Series

Step 3 – Make Electrical Connections

WARNING

Never connect the luminaire to an electrical system that is not grounded. Installing a luminaire in an ungrounded

electrical system could allow the metal housing to become energized in the event of an electrical short, resulting in

the risk of electrical shock for anyone who comes into contact with the fixture. FAILURE TO FOLLOW THIS WARNING

MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE.

Equipment Required:

 Philips screw driver

 Electrical splicing connectors. For all outdoor installations, silicone filled water resistant connectors are highly

recommended (i.e. waterproof wire nuts that pass UL ratings).

Control XLR In/Out

Power Whip

Figure 5. Electrical Connections

Power wiring

Wiring connections:

 Connect the luminaire power whip to incoming power wires or the plug. See the table below for the color designation.

Luminaire power wire color Designation

Black Line

White Line or Neutral

Green Ground

Table 5. Power wiring connections

WARNING

NEVER connect the bare or green insulation ground wire to the black (HOT) current-carrying or white (NEUTRAL)

supply wire, as this could energize the metal housing and create the risk of electrical shock. FAILURE TO FOLLOW

THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE.

8EATON IB528002EN Installation instructions rev 20171011

Installation Instructions - Stadium Series

WARNING

Do not damage or cut the wire insulation (covering) during installation. Do not permit wires to contact any surface

having a sharp edge, as this may damage the wire insulation and create the risk of electrical shock. FAILURE TO

FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE.

ote:N When power is turned on, the luminaires default to 100% on unless a different control signal is present.

Control Wiring

WARNING

Always turn power to fixture OFF before performing any work on control wiring. Turn transmitters off before working

on main control lines. Performing any work on control connections while fixtures are receiving the signal may

result in transient or fluttering control signals which can cause damage to the luminaire. FAILURE TO FOLLOW THIS

WARNING MAY LEAD TO LUMINAIRE INTERNAL DAMAGE AND FAILURE.

Control Standards

All control work shall conform to ANSI E1.11 – 2008 (r2013), USITT DMX512-A, Asynchronous Serial Digital Data Transmission

Standard for Controlling Lighting Equipment and Accessories. At a minimum DMX cable shall be 1-pair (24AWG, 7x32

Stranding) Twisted (minimum of 4.8 twists/foot), Shielded, minimum of 100 ohms impedance, and <25pF/ft. Capacitance.

WARNING

Use caution when connecting any 24AWG wires as they are more prone to breaking. 24 AWG may be used in

terminal blocks. If wire will be connected with wire nut, wago connector, or other mechanical splices, use 22 AWG

wire.

 LANDBURST CONTROLS: Plug in the control lines via the 3-pin XLR whips provided with the luminaire. Use the male

XLR as the DMX input and the female as the DMX output. Use an RDM controller to set the DMX start channel(s) of the

fixture.

Figure 6.

Male DMX In Female DMX

Out

EATON IB528002EN Installation instructions rev 20171011

Installation Instructions - Stadium Series

 AIRBURST: Using an RDM controller, set the DMX start channel for the luminaire’s wireless controller card (housed in the

front junction box between the LED arrays). The personality setting should populate the channel footprint, if

pre-programmed correctly. Set the Show ID to match the transmitter Show ID.

ote:N In order to use Airburst controls, you must be using a City Theatrical Transceiver and the show id must be set to the

same channel as the show id on the fixtures.

Figure 7.

Wireless Control

Light Series Personality Channel Assignment (Unless

Otherwise Noted)

Stadium Pro 2 Channel Channel 1 Warm LEDs

Channel 2 Cool LEDs

Stadium 1 Channel Channel 1 All LEDs

Table 6. Default Channel Assignment unless otherwise noted

 AIRMESH CONTROLS: With airmesh controls, Ephesus will provide the Bluetooth program to connect wirelessly. Simply

open the provided application and connect to each fixture through Bluetooth recognition. Refer to the Airmesh control

manual for more information regarding the mesh network controls.

There are no physical control connections necessary for wireless controls.

Step 4 – Aim the Luminaires

Aiming the luminaires is a critical part of the LED lighting solution to ensure that light is evenly distributed on the playing

surface. There are two basic methods to properly aim a sports venue – Precision Laser Aiming by Coordinates, and

Orient-Tilt.

A. Precision Laser Aiming by Coordinates

Laser aiming is the most effective and preferred technique for aiming Ephesus LED sports lighting. This method

uses a laser mounted to the luminaire to point the fixture at a predetermined point on the playing surface using (X, Y)

coordinates. See the section below “Laser Mount Aiming” for further details on the technique.

Unless otherwise noted, aiming coordinates on Ephesus photometrics or project Installation drawings are based on the

origin (0, 0, 0) placed at center field, court, or ice. For baseball fields, origin is usually the back point of home plate. All

dimensions from that point are in feet along the playing surface unless otherwise noted.

B. Orient–Tilt

With the Orient-tilt method, the installer turns the luminaire according to predetermined angles. This technique is

extremely helpful for pre-aiming fixtures mounted on a cross arm on the ground before the lighting pole is lifted

up and set in place. However, this method is less accurate due to the variances in actual final pole and luminaire

locations and orientations compared to the approximated parameters used in the photometric design.

10 EATON IB528002EN Installation instructions rev 20171011

Installation Instructions - Stadium Series

a. Orient angle: Refers to the direction the luminaire faces in the Z-plane. In other words, mount the luminaire to the

structure but leave the mounting nut slightly loosened to allow the entire fixture to spin about the mounting bolt.

Set the luminaire Orient by rotating the luminaire mounting bracket relative to the mounting structure.

Unless otherwise noted, Orient values shown in Ephesus photometrics or project Installation Drawings are based on 0°

being Plan East. Plan East means 0°is heading to the right side of the sheet as you hold it in front of you, which is not

necessarily geodetic or True East.

b. Tilt angle: Refers to the direction the luminaire faces in the Y-plane. When the luminaire is securely mounted to the

structure so that the mounting bracket does not move but the side Hex and Set screws are loosened, the fixture

may rotate up inside the mounting bracket. Set the luminaire Tilt angle by rotating the fixture housing relative to the

luminaire mounting bracket.

Figure 8. Orient

Orient

180

270

Orient Angle

Figure 9. Tilt

Tilt

270

Tilt Angle

180 0

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