Eqss OverWatch 6253 Manuale

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Skyjack Mid-Size RT Scissors

Silver Control Box

Installation Manual

REV 1.3

22/03/2021

Model6253 OverWatch™Installation Manual

Document # DO001300

|1 of 22|

EQSS Model6253 –OverWatch™

Skyjack Mid-Size RT Scissors

Silver Control Box

Failure to follow this installation manual will void warranty

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Skyjack Mid-Size RT Scissors

Silver Control Box

Installation Manual

REV 1.3

22/03/2021

Model6253 OverWatch™Installation Manual

Document # DO001300

|2 of 22|

AUTHORS:

Kieren Grogan

AUTHORISED BY:

Kieren Grogan

CHECKED BY:

Andrew Donegan

DOCUMENT ABSTRACT:

This Installation Manual details the manufacturer’s installation instructions for installing the Model6253 OverWatch™ on a

Skyjack Mid-Size Rough Terrain Scissor Lift with a Sliver control box

PRODUCT NAME:

Model6253 OverWatch™ Operator Detection System

REFERENCE DOCUMENTS:

DO0001195 Model6253 OverWatch™ User Manual

CURRENT DOCUMENT REVISION:

1.3

REVISION INFORMATION:

•1.1 Initial Document Creation for installation on a Skyjack SJIII RT

•1.2 Update of wiring installation procedures

•1.3 Update of document name to define RT scissors with a sliver control box

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Skyjack Mid-Size RT Scissors

Silver Control Box

Installation Manual

REV 1.3

22/03/2021

Model6253 OverWatch™Installation Manual

Document # DO001300

|3 of 22|

Important Information

Information contained in this publication regarding this device’s applications and the like, is provided only for your

convenience and may be superseded by updates. It is your responsibility to ensure that the application or our

equipment meets with your specifications.

EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, WHETHER EXPRESSED OR

IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING, BUT NOT

LIMITED TO, IT’S CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE.

Equipment Safety Systems disclaims all liability arising from this information and its use. Use of Equipment Safety

Systems’ products as critical components in life support systems is not authorised except with express written

approval by Equipment Safety Systems. No licenses are conveyed, implicitly or otherwise, under any Equipment Safety

Systems intellectual property rights.

This is a class A product certified to AS/NZS CISPR 22:2006. In a domestic environment this product may

cause radio interference in which case the user may be required to take adequate measures.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Skyjack Mid-Size RT Scissors

Silver Control Box

Installation Manual

REV 1.3

22/03/2021

Model6253 OverWatch™Installation Manual

Document # DO001300

|4 of 22|

Table of Contents

Installation Instructions......................................................................................................................................................5

Operator Sensor............................................................................................................................................................. 5

Control Module..............................................................................................................................................................7

Post Installation Configuration .........................................................................................................................................13

Overview......................................................................................................................................................................13

Minimum system requirements ..................................................................................................................................13

Wi-Fi Connection & Web Page Access .........................................................................................................................13

Machine Model Selection ............................................................................................................................................14

Installation Test............................................................................................................................................................ 15

Set Date and Time........................................................................................................................................................ 16

Change Model Configuration.......................................................................................................................................17

System Settings.................................................................................................................................................................18

Default Settings............................................................................................................................................................18

Polarity and Input Style................................................................................................................................................20

Bypass .......................................................................................................................................................................... 21

Date and Time..............................................................................................................................................................21

AS001987 Plug and Play Harness Drawing .......................................................................................................................22

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Skyjack Mid-Size RT Scissors

Silver Control Box

Installation Manual

REV 1.3

22/03/2021

Model6253 OverWatch™Installation Manual

Document # DO001300

|5 of 22|

Installation Instructions

If any decals are damaged during the installation process or if any decals are obstructed following the installation,

they should be replaced accordingly.

Operator Sensor

Step

Description

Diagram

Drill two 5.2mm holes to

mount the operator

sensor in the position

shown in the diagram.

Mount the module in the

located position using the

supplied M4 nuts bolts

and washers.

The 7.5-degree angled

wedge blocks must be

positioned in the correct

orientation such that the

sensor is twisting

outwards from the

joystick. This is so that the

sensor can focus on the

centreline of the operator

in the normal standing

position.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Skyjack Mid-Size RT Scissors

Silver Control Box

Installation Manual

REV 1.3

22/03/2021

Model6253 OverWatch™Installation Manual

Document # DO001300

|6 of 22|

Drill the holes specified to

mount the operator

sensor gland and gland

guard.

Install the supplied cable

gland in the location

shown in the image and

feed the wire from the

operator sensor into the

enclosure.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Skyjack Mid-Size RT Scissors

Silver Control Box

Installation Manual

REV 1.3

22/03/2021

Model6253 OverWatch™Installation Manual

Document # DO001300

|7 of 22|

Control Module

Step

Description

Diagram

Drill the holes specified to

mount the ECU.

Mount the ECU module

using the supplied nuts

bolts, and washers.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Skyjack Mid-Size RT Scissors

Silver Control Box

Installation Manual

REV 1.3

22/03/2021

Model6253 OverWatch™Installation Manual

Document # DO001300

|8 of 22|

Locate the OverWatch

Plug and Play loom

AS001987.

Joystick Connection:

Disconnect the 9-Pin

connector from the

joystick and install the

OverWatch Harness in

series with the connector

connectors in the image.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Skyjack Mid-Size RT Scissors

Silver Control Box

Installation Manual

REV 1.3

22/03/2021

Model6253 OverWatch™Installation Manual

Document # DO001300

|9 of 22|

Horn Connection:

At the back of the horn

push button, install the

OverWatch Harness Horn

piggyback cables to both

sides of the switch as

shown in the photo.

Elevate Connection:

On the back of the

Drive/Elevate switch:

1. Identify the switch

block with the power wire

labelled 08.

2. Install the Orange wire

from the OverWatch

Harness to the correct

side of the switch block as

shown in photo.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Skyjack Mid-Size RT Scissors

Silver Control Box

Installation Manual

REV 1.3

22/03/2021

Model6253 OverWatch™Installation Manual

Document # DO001300

|10 of 22|

Drive Connection:

On the same switch block

as in step 6.

Install the Violet wire from

the OverWatch Harness to

the correct side of the

switch block as shown in

photo.

Ground Connection:

Install the black wire from

the OverWatch Harness to

the switch block with wire

labelled 02 as shown in

the image.

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