Eqss Gen-3 LMS Manuale utente

EQUIPMENT SAFETY SYSTEMS PTY LTD

eqss™ Gen-3 LMS

Telehandler Load Management System

Installation Manual for JCB 535- 5 & 533-105

2018 Model

VER: 1906111149

***Do Not Swap Components between Gen3-LMS kits***

When installing multiple Gen3-LMS kits, make sure the serial

number on the sticker matches the serial number on the machine.

***Failure To Follow Installation Manual Will Void Warranty***

Documentation Conventions

The list below highlights important do umentation onventions.

VER: 1906111149 2 of 48

Text presented in this manner is intended to provide the user

with some general information. The user should ensure

information presented in this manner is clearly understood.

Text presented in this manner provides the user with

information to assist in completion of the current procedure

being explained.

Text presented in this manner indicates that a failure to follow

directions could result in damage to equipment, loss of

information, bodily harm, or loss of life.

Important Information

Information ontained in this publi ation regarding this devi e's appli ations and the like is

provided only for your onvenien e and may be superseded by updates. It is your

responsibility to ensure that the appli ation or our equipment meets with your

spe ifi ations.

EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES

OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY

OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED

TO, IT'S CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS

FOR PURPOSE.

Equipment Safety Systems dis laims all liability arising from this information and its use.

Use of Equipment Safety Systems’ produ ts as riti al omponents in life support systems

is not authorised ex ept with express written approval by Equipment Safety Systems. No

li enses are onveyed, impli itly or otherwise, under any Equipment Safety Systems

intelle tual property rights.

VER: 1906111149 3 of 48

Table of Contents
Tools Required for Installation.....................................................................................5
Installation Index...........................................................................................................6
 overs.........................................................................................................................10
 able Reeler Installation.............................................................................................12
 able Reeler Mounting Position.............................................................................14
Pressure Sensor Installation.......................................................................................15
Main  ylinder Pressure Sensors............................................................................15
 ompensation Pressure Sensors............................................................................17
Reverse  amera..........................................................................................................18
Forward  amera..........................................................................................................20
Signal Light Installation..............................................................................................22
Stabiliser Harness.......................................................................................................24
 an Pressure Input Module ( PIM)............................................................................25
External  able  ompletion.........................................................................................27
 an  abin Interface Module ( IM)...........................................................................28
Dashboard Switches....................................................................................................29
Display Installation......................................................................................................30
Dashboard  ables.......................................................................................................31
Machine  onnections..................................................................................................32
Finalisation..................................................................................................................35
Set Time & Sensor  alibration...................................................................................39
Appendix A: Attaching Display  onnectors...............................................................42
Appendix B: Reattach Ferrites...................................................................................46
Indexes and Tables.....................................................................................................47
 VER: 1906111149   4 of 48 

Tools Required for Installation

The tools required to perform the installation of the TSS are listed below

•Pen il or Texta

•Drill

•Drill bits

◦3.3 mm

◦4.5 mm

◦5 mm

◦6.25 mm

◦6.8 mm

◦8.5 mm

•Centre pun h

•Tap T-Handle

•Taps

◦M6

◦M7 x 0.75

◦M8

•Drill and tap oil

•Metri Allen keys

•Phillips Head s rew driver

•Spanners and so kets

◦7 mm

◦10 mm

◦13 mm

•Lo ktite thread lo ker

•Side utters

•Stanely knife

•Crimpers

•Wire strippers

•Hole saw

◦31 mm

◦34 mm

VER: 1906111149 5 of 48

Installation Index

The omponents and ables of the Gen-3 Telehandler Load Management System are

outline in the tables below. The following pages show where the omponents are installed

and the able routing.

See the appropriate manual se tion for a detailed installation des ription for ea h

omponent.

Refer to this section for any component placement or cable

routing issues

Item omponent Description

1 able Reeler

2 Main Lift ylinder Head Pressure Sensor

3 Main Lift ylinder Rod Pressure Sensor

4 ompensation Pressure Sensors

5 an Pressure Input Module ( PIM)

6 Reverse amera

7 Forward amera

8 Light Tower

9 an abin Interface Module ( IM)

10 Display Module

Table 1: Component Installation Index

VER: 1906111149 6 of 48

olour able Description

Red Boom able

Dark Green Main ylinder Head Pressure Sensor able

Brown Main ylinder Rod Pressure Sensor able

Dark Blue ompensation ylinder Pressure Sensors ables

Light Blue Forward amera able

Violet Light Tower able

Aqua Rear amera able

Dark Purple IM able

Light Green utout Harness

Table 2: Cable Installation Index

VER: 1906111149 7 of 48

Illustration 1: Machine Boom

VER: 1906111149 8 of 48

Illustration 2: Machine Chassis

VER: 1906111149 9 of 48

Covers

Remove the following overs before starting the installation

Step Description Diagram

1. Release the dashboard display bolts

2. Remove the indicator display behind

the steering wheel

3. Remove the cover on the side of the

cabin.

VER: 1906111149 10 of 48

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