Eqss Gen-3 LMS Manuale utente

EQUIPMENT SAFETY SYSTEMS PTY LTD

eqss™ Gen-3 LMS

Telehandler Load Management System

Installation Manual for JCB 5 0-200

VER: 20140527

Failure To Follow Installation Manual Will Void Warranty

Documentation Conventions

The list below highlights important do umentation onventions.

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Text presented in this manner is intended to provide the user

with some general information. The user should ensure

information presented in this manner is clearly understood.

Text presented in this manner provides the user with

information to assist in completion of the current procedure

being explained.

Text presented in this manner indicates that a failure to follow

directions could result in damage to equipment, loss of

information, bodily harm, or loss of life.

Important Information

Information ontained in this publi ation regarding this devi es appli ations and the like is

provided only for your onvenien e and may be superseded by updates. It is your

responsibility to ensure that the appli ation or our equipment meets with your

spe ifi ations.

EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES

OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY

OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED

TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS

FOR PURPOSE.

Equipment Safety Systems dis laims all liability arising from this information and its use.

Use of Equipment Safety Systems’ produ ts as riti al omponents in life support systems

is not authorised ex ept with express written approval by Equipment Safety Systems. No

li enses are onveyed, impli itly or otherwise, under any Equipment Safety Systems

intelle tual property rights.

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Table of Contents
Tools Required for Installation.....................................................................................5
Covers........................................................................................................................... 
Cable Reeler Installation...............................................................................................8
Cable Reeler Mounting Position.............................................................................10
Pressure Sensor Installation.......................................................................................11
Main Cylinder Pressure Sensors............................................................................11
Compensation Pressure Sensors............................................................................13
Reverse Camera..........................................................................................................14
Forward Camera..........................................................................................................15
Light Tower Installation..............................................................................................1 
Can Pressure Input Module (CPIM)............................................................................17
Cutout Harness............................................................................................................19
Can Cabin Interface Module (CCIM)...........................................................................20
External Cable Completion.........................................................................................21
Dashboard Switches....................................................................................................22
Display Installation......................................................................................................23
Machine Connections..................................................................................................24
Finalisation..................................................................................................................2 
Sensor Calibration.......................................................................................................29
Indexes and Tables.....................................................................................................31
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Tools Required for Installation

The tools required to perform the installation of the TSS are listed below

•Pen il or Texta

•Drill

•Drill bits

◦3.3 mm

◦4.5 mm

◦5 mm

◦6.25 mm

◦6.8 mm

◦8.5 mm

•Centre pun h

•Tap T-Handle

•Taps

◦M6

◦M7 x 0.75

◦M8

•Drill and tap oil

•Metri Allen keys

•Phillips Head s rew driver

•Spanners and so kets

◦7 mm

◦10 mm

◦13 mm

•Lo ktite thread lo ker

•Side utters

•Stanely knife

•Crimpers

•Wire strippers

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Covers

Remove the following overs before starting the installation

Step Description Diagram

1. Remove the bar in front of the fuse

panel

2. Remove the fuse/relay panel cover

inside the cabin

3. Release the dashboard display bolts

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Step Description Diagram

4. Remove the indicator display behind

the steering wheel

5. Remove the outer cover beside the

cabin

Table 3: Cover removal

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Cable Reeler Installation

The able reeler is used to measure the boom extension to determine the maximum lifting

apa ity.

Step Description Diagram

1. Drill and tap holes for the cable

reeler according to the mounting

diagram on page 10.

Mount using the supplied bolts.

2. Drill and tap an M8 hole for the

cable anchor. Ensure the cable

anchor is positioned so the cable

runs in line with the boom

Mount the cable anchor and attach

the cable with the supplied M8

washer and the M8 nylock nut.

Drill and tap the M holes for the

stow switch trigger. Ensure the stow

switch arm is pressed/switched

when the boom is retracted.

Mount the stow switch trigger using

the supplied M bolts.

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Step Description Diagram

3. Connect the supplied M12 10 metre

cable (CB001027) into the cable

reeler connection.

Cable tie to the hydraulic pipes

running underneath the boom then

onto the flexible hydraulic hoses

down to the chassis. Make sure the

cable isn't pinched or stretched

when the boom is raised or lowered.

Table 4: Cable Reeler Installation

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Cable Reeler Mounting Position

Illustration 1: Cable Reeler Mounting Position

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