ETAS CBS100.1-2 Manuale utente

www.etas.com

CBS100.1-2 / CBS104.1-2 / CBS105.1-2

Smart Lambda Sensor Cable

User‘s Guide

The data in this document may not be altered or amended without special noti-

fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in

relation to this document. The software described in it can only be used if the

customer is in possession of a general license agreement or single license.

Using and copying is only allowed in concurrence with the specifications stipu-

lated in the contract.

Under no circumstances may any part of this document be copied, reproduced,

transmitted, stored in a retrieval system or translated into another language

without the express written permission of ETAS GmbH.

The names and designations used in this document are trademarks or brands

belonging to the respective owners.

CBS10x.1-2 - User’s Guide R12 EN - 06.2019

ETAS Contents

Contents

CBS10x.1-2 - User’s Guide 3

1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Basic Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2.1 Identification of Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2.3 Requirements for Users and Duties for Operators. . . . . . . . . . . . . . . . . . . . 7

1.2.4 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3 Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.4 RoHS Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.4.1 European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.4.2 China. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.5 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.6 Product Return and Recycling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1.1 Products and Application Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1.2 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.2 Design of the Smart Lambda Sensor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.2.1 "LAMBDA" Connection with RB150 Coupling (Code 1) . . . . . . . . . . . . . . . 13

2.2.2 Electronic Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.2.3 Inputs and Outputs (Open Cable End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.2.4 Connections "AOUT" and "AOUT_GND" . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.2.5 "CONFIG" Connection (Configuration Input) . . . . . . . . . . . . . . . . . . . . . . . . 16

2.2.6 "ERROR" Connection (Error Output) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.2.7 Connections "AC1" and "AC2" (Voltage Supply) . . . . . . . . . . . . . . . . . . . . . 17

3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.1 General Recommendations for Installation and Operation . . . . . . . . . . . . . . . . . . . . 18

3.1.1 Lambda Sensor Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.1.2 Lambda Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.2 Startup Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.3 Assembly of the Lambda Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.3.1 Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.3.2 Notes about Installing the Lambda Sensor. . . . . . . . . . . . . . . . . . . . . . . . . 20

3.3.3 Assembly of the Bosch Lambda Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.4 Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.4.1 "LAMBDA" Connection (Lambda Sensor) . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.4.2 "AOUT" Connection (Analog Output). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.4.3 "CONFIG" Connection (Configuration Input) . . . . . . . . . . . . . . . . . . . . . . . . 23

3.4.4 "ERROR" Connection (Error Output) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.4.5 Connections "AC1" and "AC2" (Voltage Supply) . . . . . . . . . . . . . . . . . . . . . 24

4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.1 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.1.1 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.1.2 Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

ETAS Contents

CBS10x.1-2 - User’s Guide 4

4.2.1 Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2.2 Connections of the Lambda Sensor Cable . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2.3 "LAMBDA" Connection with RB150 Coupling (part 1 in Fig. 4-2). . . . . . . 27

4.2.4 Open Cable End with Ferrules (part 2 in Fig. 4-2). . . . . . . . . . . . . . . . . . . . 27

4.3 Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.3.1 Voltage Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.3.2 Startup Behavior during Normal Startup of the Supply Voltage . . . . . . . 28

4.3.3 "LAMBDA" Connection with RB150 Coupling . . . . . . . . . . . . . . . . . . . . . . 29

4.3.4 Configuration Input ("CONFIG" Connection) . . . . . . . . . . . . . . . . . . . . . . . . 29

4.3.5 Error Output ("ERROR" Connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.3.6 "AOUT" Connection ("AOUT" Analog Output). . . . . . . . . . . . . . . . . . . . . . . . 30

4.3.7 CBS100.1-2: Measure Ranges and Graduation . . . . . . . . . . . . . . . . . . . . . 32

4.3.8 CBS104.1-2: Measure Range and Graduation . . . . . . . . . . . . . . . . . . . . . . 33

4.3.9 CBS105.1-2: Measure Ranges and Graduation . . . . . . . . . . . . . . . . . . . . . 34

5 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

ETAS General

CBS10x.1-2 - User’s Guide 5

1 General

This chapter contains information about the following topics:

• “About this Manual” on page 5

• “Basic Safety Notices” on page 6

• “Identifications on the Product” on page 9

• “RoHS Conformity” on page 10

• “CE Marking” on page 10

• “Product Return and Recycling” on page 10

1.1 About this Manual

Representation of information

All activities to be performed by the user are presented in a "Use Case" format.

That is, the goal to be accomplished is briefly defined in the heading, and the

respective steps required for reaching this goal are then presented in a list. The

presentation looks as follows:

Goal definition:

Any preliminary information...

1. Step 1

Any explanations for step 1...

2. Step 2

Any explanations for step 2...

3. Step 3

Any explanations for step 3...

Any concluding comments...

Typographical conventions

The following typographical conventions are used:

Important notes for the user are presented as follows:

Click on OK. Button labels are printed in bold charac-

ters.

Press <ENTER>. Keyboard commands are presented in

angled brackets starting with capital let-

ter.

The "File Open" dialog appears. Names of program windows, dialog win-

dows, fields and similar are given in quo-

tation marks.

Bold Labels of the device

Italic Particularly important text passages

TIP

Important note for the user.

ETAS General

CBS10x.1-2 - User’s Guide 6

1.2 Basic Safety Notices

1.2.1 Identification of Safety Notices

The safety notices contained in this manual are identified with the danger sym-

bol shown below:

The safety notices shown below are used for this purpose. They provide notes

to extremely important information. Please read this information very carefully.

1.2.2 General Safety Information

Please observe the Product safety notices for the product ("Safety Advice

Smart Lambda Sensor Cable CBS10x.x") and the following safety notices to

avoid any effects on your health or damages to the device.

ETAS GmbH does not assume any liability for damages resulting from

improper handling, unintended use or non-observance of the safety precau-

tions.

DANGER

indicates an immediate danger with a high risk of death or serious injury, if

not avoided.

WARNING

indicates a possible danger with moderate risk of death or (serious) injury, if

not avoided.

CAUTION

identifies a hazard with low risk that could result in minor or medium physical

injuries or property damages if not avoided.

TIP

Carefully read the documentation that belongs to the product prior to the

startup.

ETAS General

CBS10x.1-2 - User’s Guide 7

1.2.3 Requirements for Users and Duties for Operators

The product may be assembled, operated and maintained only if you have the

necessary qualification and experience for this product. Improper use or use by

a user without sufficient qualification can lead to damages or injuries to one's

health or damages to property.

General safety at work

The existing regulations for safety at work and accident prevention must be

followed.

1.2.4 Intended Use

Application areas of the product

The CBS10x.1-2 Smart Lambda Sensor Cable is exclusively approved for instal-

lation and use in stationary assemblies and devices in industrial and commer-

cial areas.

The product is not approved for the following application areas:

• Non-stationary and mobile use,

• Use in the automotive industry and

• Automotive applications.

Use in systems with safety-relevant functions

The CBS10x.1-2 Smart Lambda Sensor Cable may not be installed as a compo-

nent in a safety circuit or used for safety-relevant functions within safety cir-

cuits. In systems with safety-relevant functions, the lambda sensor cable may

be used exclusively in conjunction with higher-order safety systems.

Requirements for operation

• Observe the notes for the ambient conditions (see chapter 4.1.2

on page 25).

• Ensure that the connection and adjustment values are observed (see

chapter 4.3.1 on page 28).

CAUTION

Damage or destruction of the Smart Lambda Sensor Cable is possible.

The Smart Lambda Sensor Cable is approved only for the assembly and oper-

ation on components or at locations that ensure that the technical data of the

cable (see chapter 4 on page 25) are being maintained during operation.

ETAS General

CBS10x.1-2 - User’s Guide 8

Fastening with cable ties

Opening the electronic module

Lambda sensor

The lambda sensor connected to the product requires a power supply for the

sensor heater.

Safety notices for specific components

CAUTION

Damage to the housing is possible!

Cable ties for fastening the Smart Lambda Sensor Cable may be attached

only to the infeed lines of the cable. Fastening on the electronic module

(housing) of the cable is not allowed.

CAUTION

Loss of the function is possible!

Do not open the electronic module (housing) of the Smart Lambda Sensor

Cable! A safe function in the re-closed state cannot be guaranteed.

NOTICE

Each lambda sensor is individually trimmed via a resistor in the plug of the

lambda sensor. For this reason, the plug of the lambda sensor may not be

removed.

CAUTION

If the sensor heater is missing, it could lead to premature deterioration or

damage of the lambda sensor.

The lambda sensor must be supplied with current at all times as soon as it is

exposed to the exhaust gases of a combustion process.

If the CBS10x.1-2 cable is connected with a voltage supply, the required reg-

ulated sensor heater voltage is provided at the sensor connection.

CAUTION

Risk of burns!

The LSU4.9 lambda sensor connected to the lambda sensor cable will

become very hot during operation.

ETAS General

CBS10x.1-2 - User’s Guide 9

Requirements for the technical state of the product

The product is designed in accordance with state-of-the-art technology and

recognized safety rules. The product may be operated only in a technically flaw-

less condition and according to the intended purpose and with regard to safety

and dangers as stated in the respective product documentation. If the product

is not used according to its intended purpose, the protection of the product

may be impaired.

Maintenance and cleaning

The product is maintenance-free. For cleaning, use a clean and dry cloth.

Use of Open Source Software

The product uses Open Source Software (OSS). This software is installed in the

product at the time of delivery and needs not to be installed or updated by the

user. Reference shall be made to the use of the software in order to fulfill OSS

licensing terms. Additional information is available in the document "OSS Attri-

butions List" at the ETAS website www.etas.com.

1.3 Identifications on the Product

The following symbols are used for identifying the product:

Please observe the information in the chapter “Technical Data” on page 25.

Symbol Description

The User's Guide must be read prior to the startup of the

product!

Operating voltage (rated voltage), current consumption

(max.), see chapter 4.3.1 on page 28

Marking for CE conformity, see chapter 1.5 on page 10

Marking for RoHS, see chapter 1.4.1 on page 10

Marking for China RoHS, see chapter 1.4.2 on page 10

ETAS General

CBS10x.1-2 - User’s Guide 10

1.4 RoHS Conformity

1.4.1 European Union

The EU Directive 2011/65/EU restricts the use of certain hazardous sub-

stances (RoHS conformity) for electrical and electronic devices.

ETAS confirms that the product meets this directive applicable in the European

Union.

1.4.2 China

With the China RoHS identification attached to the product or its packaging,

ETAS confirms that the product meets the guidelines of the "China RoHS"

(Management Methods for Controlling Pollution Caused by Electronic Informa-

tion Products Regulation) applicable in the People's Republic of China.

1.5 CE Marking

With the CE marking attached to the product or its packaging, ETAS confirms

that the product corresponds to the product-specific, applicable European

Directives. The CE Declaration of Conformity for the product is available upon

request.

1.6 Product Return and Recycling

The European Union (EU) released the Directive for Waste Electrical and Elec-

tronic Equipment - WEEE to ensure the setup of systems for collecting, treating

and recycling electronic waste in all countries of the EU.

This ensures that the devices are recycled in a resource-friendly way that does

not represent any risk to personal health and the environment.

Fig. 1-1WEEE Symbol

The WEEE symbol (see Fig. 1-1 on page 10) on the product or its packaging

identifies that the product may not be disposed of together with the remaining

trash.

The user is obligated to separately collect old devices and provide them to the

WEEE return system for recycling.

The WEEE Directive applies to all ETAS devices, but not to external cables or

batteries.

Additional information about the recycling program of ETAS GmbH is available

from the ETAS sales and service locations (see chapter 6 on page 37).

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