Ever Power Systems POWERLINE DARK 33 10kVA Manuale utente

EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual

Type 01 2019-06-10 14:36

Technical Assistance, phone: +48 61 6500 400

www.ever.eu

TABLE OF CONTENTS

TABLE OF CONTENTS ....................................................................................................................................................................2

INTRODUCTION...............................................................................................................................................................................3

GENERAL FEATURES OF THE UPS UNIT..................................................................................................................................4

SAFETY INSTRUCTIONS AND RECOMMENDATIONS............................................................................................................6

TECHNICAL DESCRIPTION.........................................................................................................................................................12

THE UPS UNIT DESIGN AND COMPONENTS ........................................................................................................................12

THE USER INTERFACE..............................................................................................................................................................13

USER INTERFACE MENU STRUCTURE..................................................................................................................................15

Data Sub-menu.........................................................................................................................................................................15

Log Sub-menu........................................................................................................................................................................... 16

Settings Sub-menu.....................................................................................................................................................................19

System Sub-menu......................................................................................................................................................................21

Operate Sub-menu....................................................................................................................................................................21

UPS OPERATING MODE............................................................................................................................................................22

PROTECTIONS.............................................................................................................................................................................24

Overload protection..................................................................................................................................................................24

Short-circuit protection ............................................................................................................................................................25

Against overvoltage (Anti-surge).............................................................................................................................................. 25

Thermal protection...................................................................................................................................................................25

EPO.......................................................................................................................................................................................... 25

INSTALLATION...............................................................................................................................................................................26

ELECTRIC INSTALLATION IN THE BUILDING.....................................................................................................................26

UNPACKING THE PRODUCT....................................................................................................................................................26

INSTALLING THE UPS UNIT.....................................................................................................................................................27

CONNECTING THE UPS............................................................................................................................................................. 28

Connecting elements –POWERLINE DARK 33 10 –15 kVA...................................................................................................28

Connecting elements –POWERLINE DARK 33 20 –30 kVA...................................................................................................29

Connecting elements –POWERLINE DARK 33 40 kVA ..........................................................................................................30

Starting the UPS (power supplier from the main lines)............................................................................................................ 32

Start-up (with no voltage on the main lines) –cold start..........................................................................................................34

Switching from MAINS mode to BYPASS mode (service bypass) .............................................................................................34

Switching from BYPASS (service) mode to MAINS (normal) mode.......................................................................................... 35

SWITCHING THE UPS OFF ...................................................................................................................................................35

BATTERY MODULE (option)......................................................................................................................................................36

Connecting battery modules .....................................................................................................................................................36

Disconnecting battery modules.................................................................................................................................................37

UPS UNIT’S ADDITIONAL FUNCTIONS ....................................................................................................................................38

DRY CONTACTS.........................................................................................................................................................................38

Ambient and battery temperature detection.............................................................................................................................. 38

EPO.......................................................................................................................................................................................... 38

Powering from a Generator......................................................................................................................................................39

Battery switch...........................................................................................................................................................................39

Battery low ...............................................................................................................................................................................40

Alarms ...................................................................................................................................................................................... 41

No mains...................................................................................................................................................................................41

COMMUNICATION WITH EXTERNAL MANAGEMENT/CONTROL SYSTEMS ..............................................................42

COMMUNICATION THROUGH RS232 OR USB......................................................................................................................42

SNMP/HTTP NETWORK MANAGEMENT CARD....................................................................................................................43

Installation of the management card ........................................................................................................................................ 43

OPERATING INSTRUCTIONS......................................................................................................................................................45

OPERATION OF THE UPS WITH POWER GENERATORS.....................................................................................................45

STORAGE, MAINTENANCE AND TRANSPORT.....................................................................................................................46

DISPOSAL ....................................................................................................................................................................................47

TECHNICAL PARAMETERS ........................................................................................................................................................48

LEGAL REGULATIONS AND WARRANTY...............................................................................................................................51

DECLARATION OF CONFORMITY..........................................................................................................................................51

WARRANTY ................................................................................................................................................................................51

EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual

www.ever.eu

Technical Assistance, phone: +48 61 6500 400

2019-06-10 14:36 Type 01

INTRODUCTION

Thank you for choosing the EVER POWERLINE DARK 33 UPS. The UPS was

designed to provide the best protection to the connected devices against power

failures and their consequences.

This manual contains information about operating the UPS and safety precautions.

We recommend carefully reading the manual before using the EVER POWERLINE

DARK 33 UPS to better understand how to use it properly.

EVER POWERLINE DARK 33 UPS units are ONLINE (VFI) UPS units designed to

operate with devices powered from 3-phase mains.

EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual

Type 01 2019-06-10 14:36

Technical Assistance, phone: +48 61 6500 400

www.ever.eu

GENERAL FEATURES OF THE UPS UNIT

Alongside their excellent performance and reliability, POWERLINE DARK 33 UPS

units offer a number of other advantages:

On-line operation with real double conversion, sine wave output voltage

(ensuring top quality VFI--SS-111 parameters).

User-friendly interface –colour LCD touch screen with Polish menu.

Dry Contacts as a standard feature.

Increased reliability of the power supply system - a redundant, parallel system in

(N+x) configuration, with x ≤ 3. Up to 4 units can be connected in parallel.

Power scaling thanks to optional parallel operation (with up to 4 units).

Dynamic cooling control algorithm for adaptive scaling of performance of the

cooling system to match the device's current state (to minimize power losses and

costs resulting from cooling demand).

The unit's battery charging system with temperature compensation additionally

protects the built-in batteries, prolongs their life and consequently leads to

reduced maintenance costs.

Optional ECO mode –further improves the efficiency of the power supply system

(by differentiating between periods with varying degrees of safeguards).

Scalability (extension) of autonomous operation time thanks to the possibility

of connecting up to 10 battery modules to the UPS.

The Start-on-battery function enables the UPS to be started even if power from

the mains is not available ("Cold start").

Remote Emergency Power Off (Remote EPO) functionality which interrupts

power supply from the UPS output to loads in extreme situations or in emergency

(e.g. fire).

Event log –for storing information about historical events (operating modes,

alarms and messages related to the operation of the UPS).

POWERLINE DARK 33 UPS units comprise the following functional blocks:

rectifier,

inverter,

battery charger,

automatic bypass circuit (static bypass),

EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual

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Technical Assistance, phone: +48 61 6500 400

2019-06-10 14:36 Type 01

manual bypass circuit (manual UPS / bypass switch).

Main Input

Static Switch

Manual Bypass

Load

Battery

Bypass Input

Output Switch

Rectifier/

Discharger

Charger

Inverter

Figure 1: Simplified block diagram of the UPS.

The rectifier converts the mains AC into DC. The direct current bus is the main

source of power for the inverter, which, in turn, generates sine alternating current that

powers the connected receivers.

The automatic bypass circuit enhances the entire system's safety. If the inverter's

permissible parameters are exceeded, the receivers are powered directly from the

mains. This way, the automatic bypass circuit acts as an additional, passive

protection. Activating the bypass manually allows to switch the load to the mains

entirely. This allows to supply power to the receivers from the mains bypassing the

UPS unit's internal functional blocks.

The back-up time depends on the power of the connected receivers and the type and

number of the used batteries. Please remember that batteries with the same rated

capacity, but made by different manufacturers, may provide different back-up times

for the same receiver.

EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual

Type 01 2019-06-10 14:36

Technical Assistance, phone: +48 61 6500 400

www.ever.eu

SAFETY INSTRUCTIONS AND RECOMMENDATIONS

A) General considerations

CAUTION! Before commencing the various procedures described in this

manual, make sure to read the general (and specified here) safety

instructions, OHS information, environmental precautions and legal

stipulations, and observe them.

CAUTION! The UPS may not be repaired by the user, because this

poses a risk of injury or death. Any repairs or battery replacement

procedures should be carried out only by suitably qualified service

technicians holding professional licenses required by law.

CAUTION! The UPS should be operated and stored in conditions

conforming to its specification (technical documentation).

CAUTION! To completely disconnect the UPS from the mains it is

necessary to disconnect the power cord.

CAUTION! The device features an internal source of energy (batteries)

or works with an external source of continuous energy (battery modules).

Its output may be live, even if it is not connected to the mains.

CAUTION! The user should place warning labels on all mains isolating

disconnectors of the primary power supply installed far away from the

UPS to warn electric service personnel that the circuit is supplied with

power from a UPS. The following or equivalent text should be printed on

the warning label:

DISCONNECT THE UPS SYSTEM BEFORE STARTING WORK ON THIS

CIRCUIT.

CAUTION! Opening the housing poses a risk of electric shock.

EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual

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Technical Assistance, phone: +48 61 6500 400

2019-06-10 14:36 Type 01

CAUTION! Before disconnecting the power, no electric connectors or

metal elements inside the UPS may be touched.

CAUTION! All openings and places allowing access to the UPS unit’s

electric connectors must be secured with their relevant covers. Failure to

do so may put at risk the health and life of individuals touching such

connectors or damage the device.

CAUTION! Severe burns may result from the high current occurring

during short circuits.

CAUTION! There are no user-serviceable parts inside the UPS.

CAUTION! POWERLINE RT 33 UPS units are not intended to operate

directly with medical equipment, life-supporting equipment or any other

equipment that may have effect on health.

B) Installation information and requirements

CAUTION! POWERLINE RT 33 UPS units may only be installed and

maintained by suitably qualified service technicians.

CAUTION! Before installing the UPS, OHS regulations with regard to

electric devices operating with voltage up to 1 kV must be consulted.

CAUTION! Before connecting the leads or making connections inside

the UPS or in the electric installation, make sure the electric terminals

and leads are not live.

CAUTION! The UPS may only be connected to a power supply system

operating with specified rated voltage and with an earthing connector.

The mains to which the UPS is connected must be protected against

overload and short circuit.

EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual

Type 01 2019-06-10 14:36

Technical Assistance, phone: +48 61 6500 400

www.ever.eu

CAUTION! Only TN-S or TN-C-S mains configurations are allowed at the

UPS unit's input, and only a TN-S configuration is allowed at the UPS

unit’s output.

CAUTION! No extension cords may be used for connecting the UPS.

CAUTION! The UPS must not be installed near inflammable materials!

Technicians must not work alone in hazardous conditions that may be dangerous

to health and/or life.

Water vapour may begin condensing shortly after bringing the UPS from a cold

room to a warm room. The UPS must be completely dry before installation and

operation. The acclimatization should last at least 2 hours.

UPS units and battery packs must not be installed in humid environment.

UPS units and battery packs must not be installed in places where they would be

exposed to direct sunlight. They must not be installed near sources of heat.

Ventilation openings in the UPS unit casing must not be blocked. Always observe

distances to ventilation openings specified in the manual.

Before connecting the units, is necessary to check the condition of all leads,

cables, connectors, sockets and plugs, as well as that of the unit itself.

The device must be connected to a power supply circuit with a PE protection line.

Failure to do so puts the user at the risk of electric shock.

To reduce the risk of electric shock (in case the grounding cannot be checked),

the unit must be disconnected from the mains before installation or connecting to

other equipment. The power lead may only be reconnected after making all

required connections.

The earthing wire in the electric installation carries the leakage current away from

the receivers. The leakage currents of the receivers connected to the unit’s output

are summed in the UPS unit’s power lead. The total leakage current may trip the

protections (residual current circuit breaker) and result in disconnecting the power

supply to the receivers.

The UPS is connected in a permanent manner. Consequently, the fixed wiring

should feature a circuit breaker.

EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual

www.ever.eu

Technical Assistance, phone: +48 61 6500 400

2019-06-10 14:36 Type 01

When connecting and disconnecting signal cables, all actions should be

performed with one hand only (if feasible). This is to avoid electric shock when

touching two surfaces with different electrical potentials.

Connecting leads should be placed so that people walking over them will not step

or trip on them.

An emergency power-off button (EPO), dedicated to the UPS system, should be

installed in the building's electrical system. This is to allow disconnecting, in

emergency, the UPS unit from the connected loads regardless of the mode in

which the UPS is operating.

To minimize the fire hazard, the connections should only be made to a circuit

(electric installation) whose load capacity is adequate to the connected loads and

which features a properly selected overcurrent protection. The circuit breaker

should have at least 3 mm of air insulation clearance.

C) Operation of the UPS unit

Health and Safety regulations and guidelines specified in the UPS unit operating

manual must be observed when handling and operating the UPS unit.

The instructions should be followed step by step. If any problems arise when

following the instructions presented in the document, contact the EVER service

department (www.ever.eu).

Never disconnect the grounding at the UPS unit or at the terminals of the

building's electrical system, as this will disable the UPS unit's protective

grounding.

There may be voltage on the UPS unit's output terminals, even if the UPS is

disconnected from the building's electrical system (due to presence of power in

the unit's internal batteries and/or battery packs).

Liquids and foreign bodies must not be allowed to penetrate the UPS casing.

WARNING: This is a C3 category UPS. Product for commercial and industrial

applications, in secondary environment. Additional precautions or limitations may

have to be applied to installations in order to prevent the emission of

disturbances.

D) Maintenance, repair and breakdown information

Dangerous voltage is present inside the UPS. Only qualified service technicians

may perform maintenance works.

EVER POWERLINE DARK 33 10 - 40 kVA UPS Operating Manual

Type 01 2019-06-10 14:36

Technical Assistance, phone: +48 61 6500 400

www.ever.eu

CAUTION - risk of electric shock. Even if the device is not connected to the mains

(its terminals), the elements inside the UPS are connected to the battery, which

may pose a risk. All batteries and/or battery modules must be disconnected

before commencing service or maintenance works. Make sure there is no

dangerous voltage on the unit’s internal DC elements.

WARNING: Only properly authorized and qualified service technicians who have

legally required protection gear may replace batteries.

CAUTION - risk of electric shock. Dangerous voltage may be present between the

battery circuit and the earthing point.

Batteries have high short circuit current and pose an electric shock risk. The

following precautions must be observed when working with batteries:

－remove jewellery, watches, rings and other metal items,

－only use tools with insulated grips.

The same number and type of batteries should be used when replacing them.

Using batteries of wrong type may pose a risk of explosion.

Always dispose of used batteries according to relevant instructions.

WARNING: Disposing of batteries in a fire may result in explosion.

WARNING: Opening or damaging batteries may cause electrolyte to leak;

electrolyte is harmful to skin and eyes, and may also be toxic.

To avoid the danger of fire and damage to the mains or power supply system,

always replace broken or blown fuses with fuses of the same type and

parameters.

Disconnect the device from the mains before cleaning it. Do not use liquid or

aerosol cleaning agents.

UPS units may only be disassembled by suitably qualified service technicians.

E) Transport and packaging requirements

Exercise particular care when transporting the equipment, due to its heavy weight.

Heavy equipment must be moved by at least two or more persons.

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