eXact PipeCut V1000 Manuale utente
PipeCut V1000 Ventilation
System
EN Operating Instructions 5-16
patents: US 7,257,895, JP 4010941, EP 1301311, FI 108927, KR 10-0634113
Exact Tools Oy
Särkiniementie 5 B 64
00210 HELSINKI
FINLAND
Tel + 358 9 4366750
FAX + 358 9 43667550
www.exacttools.com
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Exact PipeCut V1000
Blade information for Exact PipeCut saws
Cermet (ceramic alloy tip) saw blades are very durable special saw blades.
Cermet V155 is designed specially for cutting thin sheet materials such as spiral ducts.
Cermet blades can be sharpened a few times.
Pipe Support V1000
We recommend to use Exact Pipe Support V1000 for to support the pipes when using Exact
Pipecut V1000 pipe saw. These pipe holders are specially designed to be used with Exact
Pipecut V1000 pipe saw. They can be used with pipes from 3’ (75 mm) up to 40’ (1000 mm).
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Declaration of Conformity
We declare under our sole responsibility that the products described under “Technical Data” are in
conformity with the following standards or standardization documents: EN60745 according to the
provisions of the directives 2004/108/EC, 2006/42/EC.
For more information, please contact Exact Tools at the following address.
The technical file is available at the address underneath.
The person authorized to compile the technical file:
Helsinki, 1.9.2011
Seppo Makkonen, Managing director
Exact Tools Oy
Särkiniementie 5 B 64
FI-00210 Helsinki
Finland
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Contents Translation of the original instructions english
Contents
6. Technical data
6. Package contents
Safety
7. Safety instructions
Operation
10. Functional description
10. Product features
11. Before operating the tool
11. Connection to the mains power supply
11. Precise setting of the cutting point
11. Setting the pipe on supports
12. Attaching the pipe saw to the pipe
12. Piercing the pipe wall
12. Sawing around a pipe
13. Overload protection
13. Straightness of cut and adjusting wheel
14. Installing and changing the saw blade
14. Service and maintenance instructions
16. Environment/Disposal
16. Guarantee/Guarantee conditions
16. Tips for users
Exploded view (separate attachment)
Definitions: Safety guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and
pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result
in property damage.
Denotes risk of electric shock.
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Information english
Operating, safety, and servicing instructions
Please read this operating, safety, and servicing instructions carefully before using
the pipe saw. Also store this instruction book somewhere accessible to everyone
using the pipe saw. In addition to these instructions, always follow the official work,
health and safety regulations. The Exact PipeCut is meant for professional use only.
Technical data
Pipecut V1000
Voltage 220-240 V or 110-120 V / 50-60 Hz
Power 1010W
No-Load speed 4000 r/min
Intermittent operation S3 25% 10min (2,5 min ON /7,5 min OFF)
Blade diameter 155 mm
Mounting bore 65 mm
Weight 6,6 kg
Range of use Ø 75 mm –1000 mm
Max. pipe wall steel 1,5 / 6 mm
Protection class
/ II
Spindle lock YES
Speed preselection NO
Constant electronic control NO
Overload Protection YES
Reduced starting current NO
Vibration emission value ah 2,2 m/s2
Uncertanity ofVibration emission value K 1,5 m/s2
LWA (sound power) 98 dB
LpA (sound pressure) 87 dB
LpC (highest peak of sound pressure) 101 dB
The values given are valid for nominal voltages [U] of 230/240V. For lower voltage and models for
specific countries, these values can vary.
Please observe the article number on the type plate of your machine. The trade names of the
individual machines may vary. Only for power tools without reduced starting current: Starting cycles
generate brief voltage drops. Interference with other equipment/machines may occur in case of
unfavourable mains system conditions. Malfunctions are not to be expected for system impedances
below 0.36 ohm.
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Information english
Noise/Vibration Information
Measured values determined according to EN60745-1:2009 + A11:210 ja EN60745-2-3:210.
Wear hearing protection!
The test was performed using Ø315 thin wall spiral duct.
The vibration emission level given in this information sheet has been measured in accordance with
a standardised test given in EN 60745 and may be used to compare one tool with another. It may be
used for a preliminary assessment of exposure.
WARNING: The declared vibration emission level represents the main applications of the tool.
However if the tool is used for different applications, with different accessories or poorly
maintained, the vibration emission may differ. This may significantly increase the exposure level
over the total working period. An estimation of the level of exposure to vibration should also take into
account the times when the tool is switched off or when it is running but not actually doing the job.
This may significantly reduce the exposure
level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as:
maintain the tool and the accessories, keep the hands warm, organisation of work patterns.
Exact PipeCut V1000 pipe saw
Package contents:
Please check the package contains the following items (page 4):
1. Pipecutting System case
2. Exact PipeCut V1000 pipe saw
3. Operating instructions
4. Allen key 5 mm fixed to the handle
5. Cermet blade 155 x 65 fitted on the machine
6. DVD film (not with all models)
1.
2.
3.
4.
5.
6.
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Safety english
General power tool safety warnings
WARNING: Read all safety warnings
and all instructions.
Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or
batteryoperated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b)
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a)
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded)
power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d)
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
and moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric
shock.
3) Personal safety
a) Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power tool
while you are tired or under the influence
of drugs, alcohol or medication. A moment
of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source, picking up or
carrying the tool. Carrying power tools with
your finger on the switch or energising power
tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
e)
Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
h)
Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
i)
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
j) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
4) Power tool use and care
4) Power tool use and care
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job
better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot¨be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power
source from the power tool before making
any adjustments, changing accessories,
or storing power tools. Such preventive
safety measures reduce the risk of starting
the power tool accidentally.
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Safety english
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar operate the power tool. Power
tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5. Service
a) Have your power tool serviced by
a qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power tool is
maintained.
Safety warnings for circular
saws
a) DANGER: Keep hands away
from cutting area and the blade.
Keep your second hand on motor
housing.
If both hands are holding the saw, they
cannot be cut by the blade.
b) Do not reach underneath the workpiece.
The guard cannot protect you from the blade
below the workpiece.
c) Never hold the workpiece being cut in
your hands or across your leg. Secure
the workpiece to a stable platform. It is
important to support the work properly to
minimize body exposure, blade binding, or
loss of control.
d) Hold the power tool only by the insulated
gripping surfaces when performing an
operation where the cutting tool may
contact hidden wiring or its own cord.
Contact with a “live” wire will also make
exposed metal parts of the power tool “live”
and shock the operator.
e) Always use blades with correct size
and shape (diamond versus round) of
arbour holes. Blades that do not match
the mounting hardware of the saw will run
eccentrically, causing loss of control.
f) Never use damaged or incorrect blade
washers or bolt. The blade washers and
bolt were specially designed for your saw,
for optimum performance and safety of
operation.
g) When blade is binding, or when
interrupting a cut for any reason, release
the trigger and hold the saw motionless
in the material until the blade comes to
a complete stop. Never attempt to remove
the saw from the work or pull the saw
backward while the blade is in motion.
Investigate and take corrective actions to
eliminate the cause of blade binding.
h) When restarting a saw in the workpiece,
centre the saw blade in the kerf and check
that saw teeth are not engaged into the
material. If saw blade is binding, it may
walk up from the workpiece as the saw is
restarted.
i) Do not use dull or damaged blades.
Unsharpened or improperly set blades
produce narrow kerf causing excessive
friction and blade binding.
j) Use extra caution when making a “plunge
cut” into existing walls or other blind
areas. The protruding blade may cut objects
that can cause kickback.
k) Check lower guard for proper closing
before each use. Do not operate the saw
if lower guard does not move freely and
close instantly. Never clamp or tie the
lower guard into the open position. If
saw is accidentally dropped, lower guard
may be bent. Raise the lower guard with the
retracting handle and make sure it moves
freely and does not touch the blade or any
other part, in all angles and depths of cut.
l) Check the operation of the lower guard. If
the guard and the spring are not operating
properly, they must be serviced before
use. Lower guard may operate sluggishly
due to damaged parts, gummy deposits, or
a build-up of debris. m) Do not reach into the
saw dust ejector with your hands. They could
be injured by rotating parts.
n) Do not work overhead with the saw. In this
manner you do not have sufficient control
over the power tool.
o) Do not operate the power tool stationary.
It is not designed for operation with a saw
table.
p) Do not use high speed steel (HSS) saw
blades. Such saw blades can easily break.
q) When working with the machine, always
hold it firmly with both hands and provide
for a secure stance. The power tool is
guided more secure with both hands.
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