Excelitas Technologies OmniCure LX500 Manuale di installazione e funzionamento
OmniCure® LX500 Series
UV Curing Solutions
Applicable for the following UV LED Head Controller models:
Model Part Numbers
LX500-2 (supports two LED Heads) 010-00369R
LX500-4 (supports four LED Heads) 010-00375R
Installation/Reference Guide
Excelitas Canada Inc.
2260 Argentia Road
Mississauga (ON)
L5N 6H7 Canada
+1 905.821.2600
www.excelitas.com
035-00628R Rev 1
OmniCure® LX500 Series
UV Curing Solutions
http://www.excelitas.com/omnicure
Excelitas Canada Inc. 2020
All rights reserved 035-xxxxxR, rev.1
ii
035-00628R
Installation/Reference Guide
035-00628R
Excelitas Canada Inc. 2020
All rights reserved
No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated
into any language in and form by any means without the prior written consent of Excelitas Canada Inc. every
effort has been made to ensure information in this manual is accurate, however, information in this manual is
subject to change without notice and does not represent a commitment on the part of the authors.
Trademarks:
OmniCure® is a trademark of Excelitas Canada Inc. All rights reserved. All other product names are trademarks of
their respective owners. All product or software photos shown are for reference only and are subjected to
change without notice.
Made in Canada. Doc. No. 035-00628R
OmniCure® LX500 Series
UV Curing Solutions
http://www.excelitas.com/omnicure
Excelitas Canada Inc. 2020
All rights reserved 035-xxxxxR, rev.1
iii
035-00628R
Table of Contents
1 Introduction ......................................................................................................................... 1
2 Safety Precautions/ User Warnings ........................................................................................ 2
2.1 Glossary of Symbols ........................................................................................................................................................................................................ 2
2.2 Safety Precautions ........................................................................................................................................................................................................... 2
3 Optical Safety Data ............................................................................................................... 4
4 Getting Started .................................................................................................................... 5
4.1 Package Contents ............................................................................................................................................................................................................ 5
4.2 UV LED Controller and Head Images ................................................................................................................................................................... 7
5 Installing the Hardware ......................................................................................................... 8
5.1 General Installation ......................................................................................................................................................................................................... 8
5.2 Clamp Installation and Removal ............................................................................................................................................................................. 8
5.3 Changing Lenses .............................................................................................................................................................................................................. 9
5.4 Storing LED Head and Lens Assemblies ............................................................................................................................................................ 9
5.5 Installation Component Images ............................................................................................................................................................................. 9
6 Operation ........................................................................................................................... 11
6.1 Powering Up and Powering Down .................................................................................................................................................................... 11
6.2 Understanding the Controller Display ............................................................................................................................................................. 12
6.3 Closed Loop Feedback .............................................................................................................................................................................................. 15
6.4 Defining Exposure Parameters ............................................................................................................................................................................. 15
6.5 Running an Exposure from the Controller .................................................................................................................................................... 18
6.6 Using the PC Interface with USB Connection ............................................................................................................................................. 18
6.7 Interfacing with a PLC ................................................................................................................................................................................................ 18
6.8 Using the Foot Pedal ................................................................................................................................................................................................... 20
7 Troubleshooting ................................................................................................................. 22
7.1 Symptoms and Possible Causes .......................................................................................................................................................................... 22
7.2 Error Codes ........................................................................................................................................................................................................................ 23
8 Care and Maintenance ......................................................................................................... 25
8.1 Cautions and Handling .............................................................................................................................................................................................. 25
8.2 Cleaning Materials ........................................................................................................................................................................................................ 25
8.3 Cleaning the LED Head and Lens Assembly ................................................................................................................................................ 26
8.4 Cleaning the Controller ............................................................................................................................................................................................. 26
8.5 Calibrating a UV LED Head ...................................................................................................................................................................................... 26
8.6 Viewing Log Files ........................................................................................................................................................................................................... 27
8.7 SD Cards .............................................................................................................................................................................................................................. 27
9 Technical Specifications ...................................................................................................... 31
9.1 Environmental Conditions....................................................................................................................................................................................... 31
9.2 Controller Specifications ........................................................................................................................................................................................... 31
9.3 UV LED Head Specifications ................................................................................................................................................................................... 32
10 Regulatory Compliance ....................................................................................................... 33
10.1 Product Safety and Electromagnetic Compatibility: ............................................................................................................................... 33
10.2 China RoHS ........................................................................................................................................................................................................................ 33
10.3 WEEE Directive ................................................................................................................................................................................................................ 34
11 Warranty ............................................................................................................................ 35
OmniCure® LX500 Series
UV Curing Solutions
http://www.excelitas.com/omnicure
Excelitas Canada Inc. 2020
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035-00628R
11.1 Checking Your Warranty Status ............................................................................................................................................................................ 35
11.2 Replacement UV LED Module Warranty ......................................................................................................................................................... 35
11.3 Returning your LX500 System to Excelitas Technologies for Service ........................................................................................... 35
12 Contact Information ........................................................................................................... 36
Figures
Figure 1 UV LED Head Controller (front) ...................................................................................................................................................................................... 7
Figure 2 UV LED Head Controller (back) ...................................................................................................................................................................................... 7
Figure 3 UV LED Head ............................................................................................................................................................................................................................. 7
Figure 4 Lens/LED Head Connection ............................................................................................................................................................................................ 9
Figure 5 Recommended Clamp Position ................................................................................................................................................................................. 10
Figure 6 Typical Installation Applications ................................................................................................................................................................................ 10
Figure 7 Extension Rod Application ............................................................................................................................................................................................ 10
Figure 8 PLC Connector (looking at Controller) .................................................................................................................................................................... 18
Figure 9 PLC digital output equivalent circuit........................................................................................................................................................................ 20
Tables
Table 1 PLC Connector Pin Out ....................................................................................................................................................................................................... 20
Table 2 Error Codes ................................................................................................................................................................................................................................. 24
Table 3 Environmental Conditions ................................................................................................................................................................................................ 31
Table 4: Controller Specifications ................................................................................................................................................................................................... 32
OmniCure® LX500 Series
UV Curing Solutions
http://www.excelitas.com/omnicure
Excelitas Canada Inc. 2020
All rights reserved 035-xxxxxR, rev.1
1
035-00628R
1 Introduction
The OmniCure® LX500 series represents a new standard in UV LED Curing. It gives you the power, control, and
reliability never before available in such a form factor, providing configuration flexibility to suit any application for
end users and integrators alike.
The UV LED Head Controller allows optical output to be controlled manually via touch pad control, or by PLC or
PC (Virtual COM Port) USB interface. The UV LEDs are enclosed within the UV LED Head which provides excellent
spectral and power output. The UV LED Head has a typical lifetime in excess of 20,000 hours of accumulated 'on’
time at either 365nm or 385nm wavelengths.
The output power emission of the available UV LED Head is adjustable in 1% increments from 5% to 100% to
provide light for your application. In order to set your OmniCure LX500 series at specific irradiance levels (W/cm2),
we suggest running trials to optimize the results for the UV cured glues and adhesives used.
In the Excelitas Technologies family of UV LED light systems, all systems offer the same high level of innovation,
quality and reliability that our customers have come to expect. OmniCure® has combined next generation optical
engineering, state-of-the art electronics and fibre-optics to produce sophisticated technologies that employ light.
Today, OmniCure® is a leading developer of light-based systems for sectors ranging from manufacturing to bio-
medicine, and is unmatched in commitment to quality and service.
This manual covers the following models:
LX500-2 010-00369R
LX500-4 010-00375R
Excelitas Technologies recommends reading this guide to discover all features of the OmniCure® LX500 series
systems, and how to use them.
Note: Refer to OmniCure® LED Head Assembly Specification Guide 035-00638R for LED Head specifications.
OmniCure® LX500 Series
UV Curing Solutions
http://www.excelitas.com/omnicure
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All rights reserved 035-xxxxxR, rev.1
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035-00628R
2 Safety Precautions/ User Warnings
2.1 Glossary of Symbols
Caution risk of danger – consult accompanying documents.
Risk Group
WARNING: UV emitted from this product. Avoid eye and skin exposure to unshielded product.
WARNING: Possibly hazardous optical radiation emitted from this product. Do not stare into operating lamp.
Input/ Output Signals
Input Signal
Caution, Hot Surface
CAUTION, Risk of Electrical Shock
2.2 Safety Precautions
This series of cautions and warnings relate to the installation, operation and maintenance of the OmniCure®
LX500System. They are also presented throughout this Installation/Reference Guide as applicable.
WARNING
Do not stare directly at the light emitted from the LED array. This may be harmful, resulting in eye injury. Always
use UV protective eyewear as indicated below. Additionally, protect any exposed skin with appropriate clothing or
shielding as required.
Warning: UV protective eyewear must meet the following recommended optical specifications:
Spectral range; 350-440nm
Optical Density ≥ 6
Warning: Should the OmniCure® LX500 System be used in a manner not specified by Excelitas Technologies, the
protection provided by the equipment may be impaired.
The UV LED Head operation can be affected if handled incorrectly. Never touch the protective lens cover
assembly of the UV LED Head. The presence of skin oils may result in a decrease in system performance.
Always ensure the power supply is turned off prior to disconnecting or re-connecting the UV LED Head.
OmniCure® LX500 Series
UV Curing Solutions
http://www.excelitas.com/omnicure
Excelitas Canada Inc. 2020
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035-00628R
Warning:
Monitoring the system during automated operation:
The level of UV energy supplied by the OmniCure® LX500 System is sufficient to ignite flammable substances.
Therefore, when the unit is operated unattended in an automated environment, an alarm function must be
provided by the user to indicate a malfunction in the associated equipment used. During installation the
appropriate measures must be included to prevent any such occurrence.
Warning:
Always use this product with the external power supply and power cord set provided. Ensure the external power
supply cord is connected to a grounded 3-pin outlet only. Any substitution of these components will invalidate
regulatory certification of this product and may impair operating safety.
OmniCure® LX500 Series
UV Curing Solutions
http://www.excelitas.com/omnicure
Excelitas Canada Inc. 2020
All rights reserved 035-xxxxxR, rev.1
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035-00628R
3 Optical Safety Data
IEC 62471: Photobiological Safety of Lamps and Lamp Systems
Resulting Classification and Labelling
OmniCure® LX500 Series
UV Curing Solutions
http://www.excelitas.com/omnicure
Excelitas Canada Inc. 2020
All rights reserved 035-xxxxxR, rev.1
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035-00628R
4 Getting Started
4.1 Package Contents
Your package contains the following:
UV LED Head Controller (2-head 010-00369R or 4-head 010-00375R)
Door lock jumper (018-00648R)
DC power supply (290-00041R)
UV protective eyewear (854-00001R)
Carefully unpack the unit and store the packing material for future use.
In addition to the Controller, you will require one to four LED Heads and lenses, depending on your configuration.
Other optional components are available that may be sourced separately or may be purchased from Excelitas
Technologies. Check with Excelitas Technologies to determine the appropriate components for your
requirements. The following table provides the part numbers of component parts:
Item Part Number
LED Heads
365nm x 55mm LED UV Head, Inc Clamp Sub Assembly 019-00286R
365nm x 125mm LED UV Head, Clamp Assembly Not included 019-00287R
385nm x 55mm LED UV Head, Inc Clamp Sub Assembly 019-00288R
385nm x 125mm LED UV Head, Clamp Assembly Not included 019-00289R
400nm x 55mm LED UV Head, Inc Clamp Sub Assembly 019-00293R
Lenses
3mm focusing lens for 365nm/385nm 810-00053R
6mm focusing lens for 365nm/385nm 810-00054R
8mm focusing lens for 365nm/385nm 810-00060R
10mm focusing lens for 365nm/385nm 810-00061R
12mm focusing lens for 365nm/385nm 810-00066R
5mm Cylindrical Lens for 365nm/385nm 810-00078R
90 deg Adapter, 6mm spot, 365nm/385nm 810-00083R
90 deg Adapter, 8mm spot, 365nm/385nm 810-00084R
90 deg Adapter, 10mm spot, 365nm/385nm 810-00085R
3mm focusing lens for 400nm 810-00062R
6mm focusing lens for 400nm 810-00063R
8mm focusing lens for 400nm 810-00064R
10mm focusing lens for 400nm 810-00065R
Extension Cables
Extension cables: 1m 018-00642R
Extension cables: 3m 018-00643R
Extension cables: 5m 018-00644R
Extension cables: 10m 018-00645R
Accessories
Mounting clamp 019-00288R
Foot pedal switch assembly 014-00070R
LS100 Light Sensor - Irradiance 019-00237R
OmniCure® LX500 Series
UV Curing Solutions
http://www.excelitas.com/omnicure
Excelitas Canada Inc. 2020
All rights reserved 035-xxxxxR, rev.1
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035-00628R
LS100P Light Sensor – Power 019-00297R
OmniCure® Light Meter System (LM2011/LS100) 010-00281R
Beam Positioning Kit 019-00131R
Calibration Kit – Irradiance 019-00299R
Calibration Kit – Power 019-00300R
A micro SD card is useful (but not supplied by Excelitas) to save log files for monitoring or to save settings files for
future re-use.
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