Expion360 EX-AURA002 Manuale utente

Expion360 AURA Manual

Rev A

03/13/2023

USER MANUAL

EX-AURA001

EX-AURA002

Expion360 AURA Manual

Rev A

03/13/2023

DISCLAIMER

While every precaution has been taken to ensure the accuracy of the contents of this guide, Expion360

assumes no responsibility for errors or omissions. Note as well that specifications and product functionalities

may change without notice.

IMPORTANT

Please be sure to read the entire manual before using the products. Misuse may result in damaging the

products, causing harm, or incurring serious injury. Read this manual in its entirety before using the products.

Instead of saving this manual, check this manual on the Expion360 website for any updates and future

reference.

https://expion360.com/pages/customer-support

ABOUT US

•Safety

Expion360 lithium batteries use lithium iron phosphate (LiFePO4/LFP) chemistry, which is the best choice for

RV, marine, and off-grid power storage applications, because of its high degree of safety and long cycle life.

•Quality

With all the Li-ion players in the market, Expion360 strives to ensure that our products meet the highest quality

standards to maintain our advantage over the competition. Expion360 battery uses cylindrical 26650,

stainless steel encased LiFePO4 cells. The cells are UL 1642 recognized (File No. MH64383). They are

certified to the highest standard in safety and performance. Instead of soldering, all internal cables are

mechanically connected to reduce resistance and ensure robust connections.

The Expion360 proprietary case contains internal structural support to protect the battery pack and BMS

inside from the effects of vibration and movement. The innovative oversized terminals and bus bars provide

substantial electrical connections to accommodate high ampacity cables.

•Service

The Expion360 technical support department has industry experts on standby to assist every valuable

customer, in every way we can. For assistance with our products, contact us by phone or email any weekday

during business hours and receive help from the best technical support in the industry.

support@expion360.com

+1 (541) 797-6714

Monday-Friday except for holidays

8 am - 4 pm PST

Expion360 AURA Manual

Rev A

03/13/2023

Please Read Each Warning Carefully to Prevent Damage to the Unit and Injury to Operators.

Ignoring Warnings Voids Warranty.

WARNINGS:

•DO NOT connect non-compatible batteries to the unit.

•DO NOT drop the unit.

•DO NOT open the unit.

•DO NOT short-circuit the unit.

•DO NOT block vents of the unit.

•DO NOT attempt to repair by non-certified parties.

•DO NOT insert any foreign objects into any openings.

•DO NOT use any third-party electrical parts with the unit.

•DO NOT expose the unit to dirt, fire, liquid, extremely hot, or extremely cold.

•DO NOT operate/store the unit outside the stated specifications of the manual.

Expion360 AURA Manual

Rev A

03/13/2023

Contents

DISCLAIMER ................................................................................................................................................... 2

IMPORTANT ................................................................................................................................................... 2

ABOUT US ...................................................................................................................................................... 2

WARNINGS: .................................................................................................................................................... 3

1. Overview ................................................................................................................................................. 5

1.1 Parts and Accessories ............................................................................................................................ 5

1.2 Unit Diagram .......................................................................................................................................... 6

1.3 Display................................................................................................................................................... 7

1.4 Installation............................................................................................................................................. 8

2. Specifications - AURA Powercap 600 ........................................................................................................ 10

3. Operation .............................................................................................................................................. 11

3.1 Initialization ......................................................................................................................................... 11

3.2 Charging .............................................................................................................................................. 11

3.3 Discharging.......................................................................................................................................... 12

3.4 Storage................................................................................................................................................ 12

3.5 Warning ............................................................................................................................................... 13

3.6 Trouble Shooting .................................................................................................................................. 13

4. Bluetooth and App .................................................................................................................................. 13

5. Warranty................................................................................................................................................ 14

WARRANTY DISCLAIMER .............................................................................................................................. 14

LEGAL RIGHTS.............................................................................................................................................. 14

CLAIM .......................................................................................................................................................... 14

Expion360 AURA Manual

Rev A

03/13/2023

1. Overview

1.1 Parts and Accessories

•In the Box

Portable Power Station Module

Portable Mounting Bracket

7A AC Charger

Stationary Mounting Bracket

MPPT Charging Cable Adapter

M8 PH3 Screws

Thank You Card

Hex Screws

•Tools

Required: Torque Wrench, 13mm Socket, 2mm HEX Wrench

Optional: 1/2 Socket, 14mm Wrench, 9/16 Wrench, PH3 Driver, Drill

•Accessories

The accessories below are not included. Can be purchased separately.

1. Mounts

AURA Powercap 600

G24 battery Single Mounting Kit (EX-G24-TDS)

AURA Powercap 800

G27 battery Single Mounting Kit (EX-G24-TDS)

2. Solar Chargers

AURA Powercap 600

120W Solar Charging Kit, including:

120W Portable Solar Panel (EX-PSP-120W)

10A MPPT Solar Charger (EX-10ASC)

AURA Powercap 800

30A MPPT Solar Charger (EX-30ASC)

3. Cables

Solar Panel Extension Cable – 8ft (EX-CA-SAE001)

Solar Panel Extension Cable – 16ft (EX-CA-SAE002)

Expion360 AURA Manual

Rev A

03/13/2023

1.2 Unit Diagram

•Front View

•Back View

PD Port

Power Switch

USB-C Port

Display

USB-A Port

Mounting Bracket Nut Insert

12V DC Port

Vent

DC/Converter Switch

110V AC Output

Input Port

AC/Inverter Switch

Expion360 AURA Manual

Rev A

03/13/2023

1.3 Display

Expion360 AURA Manual

Rev A

03/13/2023

1.4 Installation

AURA Powercap 600 Portable Power Station 600W Module is Only Compatible with Expion360

Group 24 batteries.

AURA Powercap 800 Portable Power Station 800W Module is Only Compatible with Expion360

Group 27 batteries.

•Portable Installation

Before installation, make sure all the switches are in the OFF position (flush and LED off).

Do Not tighten two terminals at the same time.

Make sure Aura and the Expion360 battery are in the same orientation. The POSITIVE terminal of Aura

must align the

POSITIVE

terminal ○

1on the battery. The anti-

fool feature on Aura and battery

(highlighted in the detail view) helps the correct alignment. If Aura is not resting securely on the battery,

stop installing. Turn Aura 180° and check the alignment before proceeding.

Insert M8 screw ○

2 into each terminal.

Use a 13mm Socket to tighten screws to 8lb-ft/96lb-in (10.85Nm). Do not overtight.

Insert the Portable Mounting Bracket ○

3 on each side.

Tight the bracket with HEX screws ○

4 on each side to 30lb-in (3.5Nm). Do not overtight.

Snap the dust cover ○

5 back to each terminal.

Follow the same procedure for installing AURA Powercap 800 with Expion360 Group 27 batteries.

Expion360 AURA Manual

Rev A

03/13/2023

•Stationary Installation

AURA Powercap 600 Portable Power Station 600W Module is Only Compatible with Expion360

Group 24 batteries.

AURA Powercap 800 Portable Power Station 800W Module is Only Compatible with Expion360

Group 27 batteries.

Before installation, make sure all the switches are in the OFF position (flush and LED off).

Do Not tighten two terminals at the same time.

Replace the Portable Mounting Bracket with the Stationary Mounting Bracket. Then follow the same

procedure from P1 to P5.

Slightly lift one side.

Insert the T-bolt through the tab on the Mounting Base Plate, the Stationary Mounting Bracket, and a

flat washer. Loosely tight the nut.

Do the same on another side.

Lay the unit flat and tighten the nuts on both sides using a 14mm or 9/16” wrench. Do not over-tight.

Before securing the fully assembled unit, Leave at least 2in (5cm) from each side to the closest objects.

Make sure the installation location is vented and above 32°F (0°C).

The installation orientation is limited to upward only. Do not install the unit on its side or upside down.

Fasteners for securing the Mounting Base Plate are not included. Depending on the different types of

surfaces, use the proper fasteners. Drill pilot holes if needed and follow the fastener manufacturer's

guide.

Follow the same procedure for installing AURA Powercap 800 with Expion360 Group 27 batteries.

Expion360 AURA Manual

Rev A

03/13/2023

2. Specifications - AURA Powercap 600

General

Unit Dimensions

(Power Module Only)

10.2 in * 6.9 in * 3.8 in

(258 mm * 177 mm * 97 mm)

Install Dimensions

(With EX-G24 Battery Only)

10.6 in * 6.9 in * 12.1 in

(270 mm * 177 mm * 306 mm)

Unit Weigh

(Power Module Only)

6 lb

(2.8 kg)

Install Weigh

(With EX-G24 Battery)

25 lb (11.5 kg) with EX-G24-60C

30 lb (13.7 kg) with EX-G24-80C

31 lb (14.2 kg) with EX-G24-95XDP

Idle Power Loss

≤ 10 W

Communication

Build-in Display / BT

Operating Temperature

-4 °F to 104 °F (-20 °C to 40 °C)

Cooling

Push-Pull Fans

Charging

Charging Temperature

32 °F to 104 °F (0 °C to 40 °C)

AC Charger

100 W

Solar Charger (not Included)

120 W

DC Input

Nominal Voltage

12.8 V

Rated Current

80 A @ 12 V

Compatible Battery

EX-G24-60C/80C/95XDP

DC Output

12 V DC Port

120 W (12 V 10 A)

USB-A

15 W (5 V 3 A)

USB-C / Type-C

15 W (5 V 3 A)

Power Delivery (PD) 3.0

100 W (5/9/15 V 3 A, 20 V 5 A)

AC Output

Nominal Voltage

110 Vac

Nominal Frequency

60 Hz

Rated Power

600 W @ 77°F (25 °C)

Surge

660 W (3 s) / 900 W (50 ms)

Protection

DC Input Over Current

110 A

DC Input Low Voltage

10.6 V

DC Input Over Voltage

15.0 V

AC Output Over Current

6 Aac

Input Short Circuit

Internal Fused

Output Short Circuit

Programmed

Display

Current Tolerance

± 1 A

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