ExpressWeld MasterMIG 500W Manuale utente
Expressweld MasterMIG 500W
Model :
www. .com.traskaynak
Gas Metal Arc Welding Machine
Eczacıbaşı - Lincoln Electric recommend to use ASKAYNAK gas metal arc welding“”
wire for obtaining high performance from MasterMIG 500W.
USER GUIDE
Guarantee Period and Features
2 Years Guarantee (excl. torch and cables)GMAW (MIG/MAG)
Welding Method
CO2
Pazarlama ve Lojistik Müdürü / Marketing and Logistics Manager / Directeur de Marché et Logistiques
Kaynak Tekni i Sanayi ve Ticaret A. .ğŞ
TOSB Taysad Organize Sanayi Bölgesi, 2. Cadde, No: 5, ekerp nar 41480 Çay rova, Kocaeli - TURKEYŞı ı
Sertaç ÖZEN
18.06.2009Tarih / Date / Datum / Date :
AT - UYGUNLUK BEYANI
EU - DECLARATION of CONFORMITY
EU - KONFORMITÄTSERKLÄRUNG
Déclaration de Conformité de l'EU
KAYNAK TEKN SANAY ve T CARET A. .İĞİ İ İ Ş
Şirket / Firm / Firma / Société
a a da modeli belirtilen kaynak makinesininşğı
declares that the welding machine
erklärt, daß die Bauart der Maschine
déclare que le poste de soudage
®®
EXPRESSWELD MasterMIG 500W
a a da belirtilen yönergelere uygun oldu unuşğı ğ
conforms to the following directives
den folgenden Bestimmungen entspricht
est conformé aux directives suivantes
2004/108/EC, 2006/95/EC
ve yine a a da belirtilen normlara uygun olarak tasarland n beyan eder.ş ğı ığı ı
and has been designed in compliance with the following standards
und in Überienstimmung mit den nachstehenden normen hergestellt wurde
et qu'il a été conçu en conformité avec les normes
TS EN 60974-1:2007, TS EN 60974-10:2009
Expressweld MasterMIG 500W
IMPORTER
Kaynak Tekni i Sanayi ve Ticaret A. .ğŞ
TOSB Taysad Organize Sanayi Bölgesi, 2. Cadde, No: 5, ekerp nar 41480 Çay rova, KOCAELŞı ı İ
Phone: (0262) 679 78 00 Fax: (0262) 679 77 00
www. .com.tr
askaynak
MANUFACTURER
Manufactured in People s Republic of China by KAYNAK'
TEKNİĞİ SANAYİ ve TİCARET A.Ş..
Dear Customer,
®®
Thank you for having choosen the gasExpressweld MasterMIG 500W
metal arc welding machine.
All connections, operations and maintenance-repair work of your product
should be performed by authorized personnel.
To get optimized efficiency from your welder, before starting your machine
please carefully read and understand the user guide and keep it as a
supplementary resource for future reference. Failing to follow the instructions
within the user guide may cause serious injury and damage on the machine.
Therefore, we recommend to carefully read the warnings stated in “General
Safety Rules" section. "Kaynak Tekniği Sanayi ve Ticaret A Ş." is not liable.
for any damages due to improper connection, storage conditions, operation
and maintenance-repair work.
Kaynak Tekni iğ
Sanayi ve Ticaret A. .Ş
"Expressweld"
"Expressweld" is the registered trademark of
Kaynak Tekniği Sanayi ve Ticaret A.Ş..
Expressweld MasterMIG 500W
"MasterMIG"
is the registered trademark of Kaynak
Tekniği Sanayi ve Ticaret A.Ş..
Expressweld MasterMIG 500W
1. General Safety Rules
Electromagnetic Compatibility
2. General Information, Warnings and Operation Conditions
3. Specifications
4. Technical Data
5. Front Panel Controls
6. Back Panel Controls
7. Controls in Wire Feeder Unit
8. Connection Diagram
9. Installation and Operation of Machine
9.1. Mains Supply
9.2. Shielding Gas Connection
9.3. Welding Torch Connection
9.4. Connection Between Power Unit and Wire Feeder Unit
9.5. Installing Welding Wire
10. Functions of Wire Feeder Unit
11. Environment Conditions
12. Receiving Welding Machine From Service
13. GMAW (MIG/MAG) Method
14. Productive Usage In Terms of Energy Consumption
15. Storage and Transportation
16. Maintenance and Repair
17. Unpacking
18. Troubleshooting Guide
19. Failures in Welding Seams
20. Spare Part List
21. Warning Label
22. Electrical Circuit Diagram
23. Wire Feeder and Power Unit Specifications
TECHNICAL SERVICES
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Table of Contents
Expressweld MasterMIG 500W
Physical life determined by Ministry of Industry and Trade is 10 years.
(This is the period for providing spare parts required for the machine to operate.)
Page 1
1 General Safety Rules
Be sure that this machine should only operated by qualified personnel. Be sure that
all installation, operation, maintenance and repair procedures are performed only by
authorized personnel. Be sure to read user guide carefully before operating the
machine. Failure to follow the instructions included in the user guide may cause
serious injury, loss of life and damage on machine. Please read the warnings next to
the symbols stated below. "Kaynak Tekniği Sanayi ve Ticaret A.Ş." is not liable for
any damages due to improper connection, storage conditions and operation
procedures.
THIS MACHINE HAS BEEN DESIGNED FOR GMAW (MIG/MAG).
SHALL NOT BE USED FOR ANY OTHER PURPOSE.
WARNING: This symbol indicates that the instructions within the user guide must be
followed to avoid potential serious personal injury, loss of life and damages on machine.
Protect yourself and other people.
READ AND UNDERSTAND THE INSTRUCTIONS CAREFULLY:
Be sure to read and understand the user guide before operating the
machine. Failure to follow the instructions stated in the user guide may
cause serious injury, loss of life and damage on equipment.
Do not weld while you are unattentive, unattentive, tired and sleepless.
Arc welding is a safe application when necessary measures are taken to protect the
welder against potential dangers. If these measures missed or disregarded, there may
be dangers such as electric shock, exposing to high levels of fume and gas, arc
radiation, fire and explode which may cause serious injury or even death.
Not :e For detailed information on safety in welding, please read ANSI Z49.1 standard.
Protective Equipments:
Welding operators should wear protective clothing to protect themselves against
burning risk. Welding burns is a frequent risk which may be caused due to splash of
welding sparks on bare skin.
Clothing used while welding may vary based on used welding method but generally it
should provide easy movements and should cover welder s body to protect against'
splashes, sparks and arc radiation.
Expressweld MasterMIG 500W
Page 2
Wool y clothing should be preferred due to its resistance against flame. Synthetic
clothing should not be worn since they will melt when exposed to heat.
Protective clothing should be protected from grease and oil. This kind of materials may
flare and burn uncontrolledly in an environment with oxygen.
Shirtsleeves and trouser hems should not be folded. Since sparks and melted metals
may enter into these folds. Trousers should be kept outside the work shoes and should
not be inserted into it. Otherwise melted metals and sparks may enter into shoe.
Other protective clothing used in dangerous situations are stated below:
Flame resistant clothing,
Gaiters,
Aprons,
Leather cuff gloves and capes,
Helmet used under the welding mask.
To protect hands against burns, cuts and scratches, gloves made from flame resistant
materials such as leather must be used. In addition, to provide some insulation against
electric shock, care should be taken that the gloves made from flame resistant material
are in good condition and dry.
Noise:
To protect ears against sparks and melted metals and to prevent hearing impairment due
to noise of arc welder, ear protectors should be used. When the noise in working
environment is reached to a level that disturbing the ears and causing headache,
auditory problem may occur. In such a condition immediately use your ear protectors.
Hearing impairment may not be noticed until tested and then it may be too late for
treatment.
Importance and Cleanliness of Working Environment:
The tidiness and cleanliness of working environment is important as the maintenance of
welder.
Even the level of potential damage rises up to number of people in the environment.
Although warnings related to machine are read and necessary measures are taken, any
of the personnel tripping over a cable may cause electric shock, contact to hot metal or
falling risk for himself, you and other people.
Expressweld MasterMIG 500W
Page 3
All equipment, cables, hoses and gas cylinders should be kept away from busy places
such as doors, aisles and stairs. Care should be taken for the tidiness of the
environment and when welding is completed working environment should be cleaned.
By this way, both work safety and working efficiency will increase. Besides, other
workers near the welding area may step into weld pool by mistake, therefore safety
guards should be placed around the welding area during welding.
Electric shock danger is the most serious risk that operator may encounter frequently.
Contacting electrically hot parts may cause injuries, death or falling down due to electric
shock and sudden reflex. While machine is operating, do not touch to the electrode,
ground connection or live work piece connected to the machine. Insulate yourself
against electrode, grounding connection or work piece. Immediately after plugging out
the power cable, do not touch metal ends of power cable, there may be electric shock
danger.
Electric shock risk related to welding machine divides into two categories:
Primary voltage shock (e.g. 230-460 V)
Secondary voltage shock (e.g. 20-100 V)
Primary electric shock is very dangerous since it is much higher than welding voltage.
When the power to the machine is open, you can encounter with primary electric shock
while your body is in contact with ground or touching a live point within the machine.
Please note that turning off the ON/OFF switch located on the machine do not cut off
the electric. To cut off the electric to the machine it is necessary to disconnect the
supply cable from connection point or to shut down the fuse of incoming electric.
Never remove side covers of the machine and in case of failure have an authorized
technician to inspect and repair it.
Be sure to ground the machine and work piece.
While installing the machine and making ground connection, follow general electric
rules, all local laws and regulations and instructions of the manufacturer company.
Do not use uninsulated cables and pliers, replace with the new ones. Never dip the
electrode in water for cooling.
ELECTRIC SHOCK can kill.
Expressweld MasterMIG 500W
Page 4
Never simultaneously touch electrically "hot" parts of electrode holders connected to two
separate welders, because voltage between the two can be the total of the open circuit
When working above floor level, use a safety belt to protect yourself from a fall should
you get a shock.
In semi-automatic or automatic welding, welding wire, electrode reel, welding head,
nozzle or torch are also electrically hot“”.
Always be sure the work cable makes a good electrical connection with the metal being
welded. The connection should be as close as possible to the area being welded.
While the welder is electrically hot, do not insert your hand or any other object inside it.
WELDING ARC and ARC RAYS can burn.
Use a shield with proper filter and cover plates to protect your eyes from sparks and the
rays of the arc when welding or observing open arc welding. Skin should be protected
by clothing made from flame resistance material. Protect other nearby personnel with
suitable, non-flammable screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
When eyes are exposed to UV rays even for a short time, also called as Getting“
Welder s Flash , it may cause burns in your eyes. Getting Welder s Flash may not be'” '
noticed after hours of exposing, but it is too irritating as well as may cause transient
blindness. Normally getting welder s flash is a temporary situation, but exposing eyes to'
UV rays for a long time and frequently may cause permanent damage on eyes. As a
protection measure besides not to watch arc rays, also using welding goggles having
proper filter is necessary.
As a rule, welding should start with a dark colored protective filter then should continue
with a lighter colored filter sufficient to see the area being welded providing that not to
fall under the minimum level. Welding masks protect head, face, ears and neck against
electric shock risk, heat, sparks and fire.
Expressweld MasterMIG 500W
voltage of both welders.
Indice
Altri manuali ExpressWeld Sistema di saldatura
