Items needed for completion:
•Masking or painters tape
•Hobby knife with #11 blades.
•Fresh 30 minute epoxy. Pacer Z-Poxy has worked very well for us for many years.
•Blue and Red Loctite.
•Electric drill with an assortment of small drill bits.
•Small flat head and Phillips head screw drivers.
•Standard and needle nose pliers.
•Side cutters.
•Metric ball driver or allen key set. (especially 2.5 and 4mm drivers)
•Sanding block and sandpaper.
•Extreme Flight Servo Mounting Screws
•7 400oz (min) torque metal gear servos. (8 servos if you use 2 rudder servos)
•1 x standard size servo for the throttle.
•4 x Extreme Flight 1.5” single aluminum Servo Arms for the ailerons (tapped M3)
•2 x Extreme Flight 2” single aluminum arms for the elevators (tapped M3)
•1 x Extreme Flight 4” double offset aluminum arm for the rudder (tapped M3)
•2 x Extreme Flight 2-wire MPX Multi Plug (an quick and easy way to hook up wing servos)
•3 X 24" Extreme Flight 20 AWG Servo Extensions (2 outboard ailerons 1 for throttle).
•2 x 48” Extreme Flight 20 AWG Servo Extensions elevators and rear mounted rudder servo.
•5” Spinner
•100-120cc gas engine and recommended prop.
•Blazing Star DA 120cc engine mount
•Some type of engine mufflers (stock, canisters or tuned pipes and headers) Receiver, batteries,
switches, EF Flowmaster 34 ounce fuel tank and tubing, EF Fuel Dot.
1. Before starting assembly, take a few minutes to read the entire instruction manual to familiarize yourself with
the assembly process.
2. Go over all the seams on the aircraft with a covering iron on a medium heat setting. Also, due to climate
changes, wrinkles may develop in the covering. These are easily removed with a little bit of heat. Use a 100%
cotton tee-shirt and your heat gun and
heat the covering while gently rubbing the covering onto the wood with the t-shirt. Be careful not to use too
much heat as the covering may shrink too much and begin to lift at the edges. Take your time, and a beautiful,
paint-like finish is attainable.
3. Apply CA to high stress areas such as servo mounting trays, landing gear mounts, anti-rotation pins, wing and
stab root ribs, and motor box joints etc.
4. By the time your aircraft arrives at your door step, it will have been handled by a lot of people. Occasionally,
there are small dings or imperfections on some of the surfaces. An effective method to restore these
imperfections to original condition is to use a very fine tipped hypodermic needle and inject a drop of water
under the covering material and into the ding in the wood. Apply heat to the area with a sealing iron and the
imperfection will disappear. Deeper marks may require that this process be repeated a couple of times to achieve
the desired result, but you will be surprised at how well this technique works.
5. Use high quality, fresh epoxy for installing the composite control horns and hinges. We highly recommend
Pacer Z-Poxy 30 minute Epoxy. We are very pleased with the results and ease of application and cleanup of
these products.
6. Take the time to properly balance and trim your aircraft and set up rates with exponential values. Your flying
experience will be greatly enhanced once your plane is properly dialed in.
7. Extreme Flight now has their own Vimeo channel. There are many assembly videos providing extreme detail
on certain aspects of the assembly.
