Factory Five Racing Hot Rod Coyote Manuale utente

Factory Five Racing, Inc.

DO NOT DUPLICATE CONFIDENTIAL INFORMATION AND PROTECTED UNDER U.S. COPYRIGHT LAWS



2012 FACTORY FIVE RACING, INC.

Company/instructions

Part Number: 33871 Revision: D Effective Date: 6/4/12 By: J. INGERSLEV

Document Type (indicate):

Bill of Material Drawing (may be attached) Specification

Assembly Instructions Operating Procedure Other

Hot Rod Coyote Engine

Installation Instructions

Parts needed..............................................................................................................................................................................2

Ford Racing Parts..................................................................................................................................................................2

Ford Motor Co. Parts.............................................................................................................................................................3

Summit Racing......................................................................................................................................................................3

Fuel System .......................................................................................................................................................................3

Air Intake System ..............................................................................................................................................................3

Other vendors........................................................................................................................................................................3

Autozone ...........................................................................................................................................................................3

Supplies.....................................................................................................................................................................................3

Information ...............................................................................................................................................................................4

Engine prep...............................................................................................................................................................................4

Oil filter relocator..................................................................................................................................................................4

Oil Pressure sender................................................................................................................................................................9

Water Temp Sender.............................................................................................................................................................13

Engine Bolts........................................................................................................................................................................17

Alternator Boss....................................................................................................................................................................18

Transmission Prep...................................................................................................................................................................19

Engine/Transmission Installation ............................................................................................................................................21

Fuel System.............................................................................................................................................................................23

Cooling system........................................................................................................................................................................27

Vacuum ports and PCV vent....................................................................................................................................................34

Tough emissions..................................................................................................................................................................35

Relaxed Emissions...............................................................................................................................................................38

Steering shaft ..........................................................................................................................................................................42

Wiring.....................................................................................................................................................................................44

Black circuit board box........................................................................................................................................................45

Fuel Pump ...........................................................................................................................................................................50

Neutral Safety switch...........................................................................................................................................................52

Computer mounting.............................................................................................................................................................54

Starter Solenoid...................................................................................................................................................................59

Radiator Cooling Fan...........................................................................................................................................................64

Power/start...........................................................................................................................................................................67

Gauges.................................................................................................................................................................................70

Tach ................................................................................................................................................................................70

Water Temp Sender .........................................................................................................................................................71

Oil Temp sender ..............................................................................................................................................................73

O2Harness...........................................................................................................................................................................76

Intercooler wire ...................................................................................................................................................................77

Power Distribution...............................................................................................................................................................78

OBD 2 Port..........................................................................................................................................................................78

Alternator................................................................................................................................................................................79

Wiring.................................................................................................................................................................................84

Accelerator Pedal.....................................................................................................................................................................89

Air Intake..............................................................................................................................................................................108

Mass Air Meter..................................................................................................................................................................108

Intake tube.........................................................................................................................................................................113

Exhaust .................................................................................................................................................................................117

Starting the engine ................................................................................................................................................................119

Parts needed

Ford Racing Parts

M-6007-M50 - 5.0L Engine

M-6017-A504V – 5.0L engine control pack

M-7003-R58C - TKO transmission

M-7771-A – Bellhousing bolt kit

M-9680-M50 – 5.0L engine cover kit

M-7007-A – Transmission Sandwich plate

M-6392-M46 - Bellhousing

M-7560-T46 – Clutch kit

M-7515-A – Clutch fork

M-6375-G46A – Flywheel (If not already on engine)

M-7548-A – Clutch Release Bearing or Ford motor F7ZZ.7548.AA

M-6397-A46 – Clutch bolt kit

M-7600-B – Pilot bearing (If not already on engine)

M-4209ADPT-A - Speed Dial (speedo signal changer)

Ford Motor Co. Parts

F3LY-6C070-A – Flywheel access hole plug

BR3Z-8260-B – Mustang upper radiator hose

W500310.S438- Starter bolts (3 needed)

BR3Z-6379-A – Flywheel bolt (8 needed) - If not already on engine

Summit Racing

Fuel System

AEI-13301 – 6AN Fuel pressure regulator

SUM-220166B – 6AN O-ring to straight 6AN Adapter (2 needed)

SUM-220701-B – 6AN to -6AN Hose Barb (1 needed)

FRA-495110-BL – 6AN O-ring to straight -4AN Adapter (1 needed)

SUM-220700-B – 4AN Hose Barb (1 needed)

SUM-220711-B – 90° -6AN to -6AN Hose Barb (1 needed)

SUM-800199 – 0-100 EFI fuel pressure gauge

SUM-G3138 – Fuel Pump

Air Intake System

SPE-9741 – 4” to 3.50” Reducer adapter

SPE-9771 - 4” hose coupling

SPE-9799 - 4” 90 ° intake tube

SPE-9705 - Mass Air Sensor filter adapter

KNN-RU-5149 – 4” ID x 6.50” long Air Filter

Other vendors

Autozone

2005 Ford Mustang GT Starter – DL3299S or similar

If not running A/C, a small 1-wire alternator can be used in the stock compressor location. If A/C is

being used, the following alternator can be used with the brackets described.

2001-03 Honda Civic DX 1.7L MFI SOHC Alternator – 12308

Supplies

Oil – See instructions with engine - 8 quart

Coolant – 2 gallons of concentrate

Oil filter – 92 Ford Mustang, Fram PH8A or similar

Transmission fluid

Teflon tape

Information

These instructions assume that the customer has the Hot Rod Coyote Installation kit from Factory Five

Racing

Use the following diagram as a guide for harness locations.

Engine prep

Oil filter relocator

⅜” Hex key, 8mm socket, ratchet, Teflon tape, ratchet extensions, ⅞” wrench, vise grips

Pipe fittings, oil filter relocator

The filter on the engine has a metric thread while the relocator does not.

Do not use the spin-on adapter in the relocator box, it has the wrong thread. Use the loose adapter.

Remove the oil filter that comes on the engine and discard.

Put the o-ring in the relocator groove and screw the spin-on adapter onto the block.

Use one of the hose adapters to turn the relocator if necessary so that the spin-on adapter is oriented front to

back.

Use Teflon tape on the port plugs.

Screw the plugs into the rear of the spin-on adapter.

Use Teflon tape on the hose fittings.

Screw the hose fittings into the front of the spin-on adapter.

Screw hose fittings into the relocator.

Screw the threaded nipple into the relocator.

Decide on a location for the relocator. We located it under the steering rack in the center of the frame “X”

so that the filter is accessible from under the car but is high enough to allow clearance. This did require an

extra 90° fitting as shown in the picture.

Oil Pressure sender

Pipe fittings, Gauge assembly

H14 Hex key, 12mm deep, 13/16”, 11/16” sockets, ratchet, Teflon tape, ratchet extensions, ⅜”, (2) 9/16”,

11/16”, ⅞” wrenches, vise grips

Remove the stock oil pressure sender from the block located behind the alternator.

Use Teflon tape and install the oil pressure gauge sender.

From the gauge box, screw on the ¼” NPT adapter.

Indice

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