Faro MP3020 Manuale utente

MP3020 INSTALLATION MANUAL - EN

Edition 1.0 May 2021 Pag. 2 di 12

TABLE OF CONTENTS

1 SYMBOLS USED ............................................................................................................................................................3

1.1 SYMBOLS USED IN THE MANUAL...............................................................................................................3

1.2 GENERAL STANDARDS AND MAIN WARNINGS ..................................................................................3

1.3 STORAGE AND USE: ENVIRONMENTAL PROVISIONS .......................................................................3

2 DEVICE INSTALLATION............................................................................................................................................3

2.1 DIMENSIONS....................................................................................................................................................... 4

2.2 GENERAL ELECTRICAL REQUIREMENTS.............................................................................................. 4

2.3 UNIT INSTALLATION ...................................................................................................................................... 4

2.3.1 Mechanical connection to unit................................................................................................................. 4

2.3.2 Power Supply connection..........................................................................................................................5

2.3.3 Remote Cable connection..........................................................................................................................5

2.3.4 Auto-on setting.............................................................................................................................................5

2.4 COMPLETE LIGHT CONNECTION TO THE CEILING ......................................................................... 6

2.4.1 Ceiling mounting with Faro applications.............................................................................................. 6

2.4.2 Installation procedure.................................................................................................................................7

2.4.3 Electrical drawing –ceiling mounting with transformer....................................................................8

2.4.4 Electrical drawing –ceiling mounting without transformer ............................................................ 9

2.5 WALL MOUNTING ........................................................................................................................................... 9

2.5.1 Electrical drawing –wall mounting without transformer................................................................10

2.6 FLOOR MOUNTING ........................................................................................................................................10

2.7 Electrical drawing –floor mounting without transformer .........................................................................11

2.8 HEADLIGHT INSTALLATION........................................................................................................................11

2.8.1 Mechanical Requirements.........................................................................................................................11

2.8.2 Electrical Requirements............................................................................................................................12

3 ELECTRICAL DRAWINGS......................................................................................................................................12

MP3020 INSTALLATION MANUAL - EN

Edition 1.0 May 2021 Pag. 3 di 12

1SYMBOLS USED

1.1 SYMBOLS USED IN THE MANUAL

WARNING

The paragraphs marked with this symbol contain instructions that must be carefully followed to avoid damaging the

device, harming the operator or the patient.

CAUTION

These instructions warns you that you must pay attention to avoid situations that could damage the device.

FORBIDDEN

This icon highlights what you should not do to avoid damaging the device.

NOTES

This icon supplies information that allows you to use the device more efficiently.

1.2 GENERAL STANDARDS AND MAIN WARNINGS

General Warning

The device can be installed in a medical system (unit), but also on specific applications to ceiling, floor or wall.

The device can be powered both by the unit and by a power supply connected directly to the mains. See the

specific installation paragraph.

The device must never be modified without written authorization of FARO S.p.A.

For maintenance only original FARO’s spare parts are allowed. Fail to comply with this warning will immediately

make decay the warranty and the conformity of the product to international regulations and directives on

Medical Devices.

Warnings against electrical danger and fire

Installation of the device must only be carried out by qualified personnel.

The light must be installed on a specific control and power supply device, such as units, or with an electrical

system that meets standard IEC 60364-1 and “national installation regulations for electrical systems in premises for

medical use”.

When installed with ceiling, floor or wall applications the device must be installed with an omnipolar separation

device from the mains and compliant with Standard IEC 61058-1. This separation device must be approved to

withstand 4 kV of transient voltage.

Installation and maintenance of device conformity with the standard IEC 60601-1 is the responsibility of the

installation technician or the manufacturer of the medical system / unit).

Check that the power supply voltage, indicated on the main plate, corresponds to the mains voltage.

Warning for danger of explosion

The device is not suitable for installation in environments with the presence of flammable gas or rich of oxygen.

1.3 STORAGE AND USE: ENVIRONMENTAL PROVISIONS

The device must be used in the following environmental conditions:

• Temperature from 10° to 40°C

• Max altitude: 2000 m

• Relative humidity from 30% to 75%

2DEVICE INSTALLATION

Warnings for electrical danger

The device must be installed by specialist technicians.

On installation, the power supply must always be disconnected.

Refer to the wiring diagrams in the manual.

Check the main plate data before installation

Note for installation

The power supply cable on the complete light is supplied without any connector or terminal to allow connection

according to the specifications of the combination or application.

The functionality and safety of the light does not depend on the polarity of the power supply current. Therefore

inversion of the power supply cables will not pose a risk of malfunctioning.

MP3020 INSTALLATION MANUAL - EN

Edition 1.0 May 2021 Pag. 4 di 12

2.1 DIMENSIONS

2.2 GENERAL ELECTRICAL REQUIREMENTS

The requirements for correct installation for any application (unit, wall, floor or ceiling) are the following:

Power supply

PowCer cable

Type of power supply and

safety requirements

Classification

Compliance with

IEC 60601-1

Complete

light

version

17-24 Vac

50/60 Hz

2 x 0.5 mm2

300 V

105°C

PVC insulation

diameter

insulation 1.85

Only use

certified

terminals and

connectors

with

resistance to

flame VW-1 or

similar.

Transformer complies with

IEC/EN 60601-1 third edition with

protection of phase of secondary

with appropriate fuse:

•T1.6AL 250V

Requirements:

• Output: 24 V ac;

• Power: min 26 VA

• Dielectric strenght> 4000 V.

• 2MOPP between primary and

secondary

• Thermal protection

In case of permanent application

see note 1

Component

built-in part

of a Medical

Device

The medical system must be

declared compliant with

IEC/EN60601-1

by the installation

technician or manufacturer.

Note for the Service Eng.: assure

that the combined version on

which the light is installed is

certified to install the complete

light.

Note 1:

the fuse must be placed on

the phase and not on the

neutral.

The lamp must be installed

with a multipolar device to

separate it from the supply

network, meeting the

requirements of IEC/EN

61058 standards.

This separation device must

be approved to withstand

4KV of transient voltage

A green status light shall be

inserted to indicate that the

lamp is powered.

Complete

light

version

25-33 V DC

Power supply conform to IEC/EN

60601-1 third edition with one pole

protected by appropriate fuse:

T1,25A L 250V

Minimum requirements:

Output: 32 Vdc

Power: min 15 VA;

Dielectric strenght > 4000 V;

2 MOPP between primary and sec.

Continuous protection from short

circuit or overcurrent

Tab 1 –Requirements for electrical connection and compliance with IEC/EN 60601-1.

2.3 UNIT INSTALLATION

2.3.1 Mechanical connection to unit

Fit the Post into the seat of the unit dedicated to the Luminaire.

The Post is designed with the following tolerance: F7

The seat of the unit must be of the following tolerance grade:

Lubricating grease must be applied to the surface of the post

before the connection is done.

Faro suggests the following grease to be applied:

Molykote 111 silicon Grease.

With a digital level, ensure the connection element on the unit is

perfectly parallel to the ground (max 2°)

MP3020 INSTALLATION MANUAL - EN

Edition 1.0 May 2021 Pag. 5 di 12

Take care that the fixed arm is parallel to ground in

each position.

Check the light stays balanced in all positions and no drifting

of the swivel arm occurs. If necessary, adjust the force on

the spring by screwing or unscrewing the nut (B) with the

suitable tool until the arm is balanced.

2.3.2 Power Supply connection

Check the output voltage from power supply according to table 1.

Connect the power supply cable according to the specifications outlined in Tab. 1.

Color specification for the cables:

Neutral: blue

Phase: brown

The power supply cable on the complete light is supplied without any connector or terminal to allow connection according

to the specifications of the combination or application.

The functionality and safety of the light does not depend on the polarity of the power supply. Therefore inversion of the

power supply cables will not pose a risk of malfunctioning.

Specification of the Power Supply Cable

2 x 0.5 mm2 (AWG 20, 300 V rating, 105°C, VW-1 flame rate)

PVC insulation

Diameter of insulation 1.85 mm

Only use certified terminals and connectors with resistance to flame VW-1 or similar.

Take care that the device is protected with the fuse as recommended in Tab 1.

2.3.3 Remote Cable connection

Standard remote cable length 4 m

Maximum range from arm on the side of the pin:

2,5 m.

The remote cable must not be lengthened during installation.

Any operation done on the remote cable could affect “EMC” performance.

Connect the cable to two buttons (A and B) with normally open contact

(not supplied) according to the following diagram.

W –White / G - Green / B - Brown

Warnings for electrical interferences causing malfunctioning

if the remote cable terminals are not connected to the unit, always insulate (i.e. with insulation tape) the

terminals.

Function

Button

Operazion

On –Off

Press and release

Lux min

Press and release

from Lux min, ,back to standard Lux

Press and release

Dimmering

Press and keep pressed

2.3.4 Auto-on setting

To activate or deactivate Auto On Setting proceed as described below:

Switch off the lamp and disconnect the power supply from the unit.

Put the Jumper as showed in the picture on the right.

Connect the power supply and turn on the lamp.

With the lamp turned on, pull out the jumper

To deactivate the Auto-on setting, repeat the procedure.

MP3020 INSTALLATION MANUAL - EN

Edition 1.0 May 2021 Pag. 6 di 12

2.4 COMPLETE LIGHT CONNECTION TO THE CEILING

For the installation of such application please make reference to the dedicated sections of this manual.

Connect the power supply cable according to the specifications outlined in Tab. 1.

The applications are not supplied with the light.

Warnings for electrical danger and suspended masses

- The device has to be installed by specialized technicians only

- The light has to be installed with FARO applications only.

- The light is supplied with rotation limit switch between the fixed and the swivel arm.

- The switch limits must not be passed over or forced.

2.4.1 Ceiling mounting with Faro applications

Warnings for electrical danger and suspended masses

The device must be installed by specialized tecnicians

The power supply in the room where the fitting must be installed must be always switched off.

Before starting the installation take care that the ceiling is suitable to bear the load of the application and light.

The anchor bolts provided with the application must be used only with the following base materials: concrete,

natural stone.

Maximum load applicable for 60 seconds: 70 kg

See tab 1 for the electrical requirements of the power supply.

Stricly comply with the minimum heights shown below.

MP3020 INSTALLATION MANUAL - EN

Edition 1.0 May 2021 Pag. 7 di 12

2.4.2 Installation procedure

A After having fixed as reference point the centre of the chair (A). install

at a distance of 650mm and 150mm, according to the directions given

in the picture.

B. Unfit the flange (7) by removing the nuts (12) and washers (11).

C. Using the flange (1) as a guide, drill 4 holes in the ceiling Ø14mm.

Fit the 4 expanders (2) in the holes.

Warnings for suspended masses

Safety Component: 2, 3 and 4

D. Take the flange (1). Pass the power cable through the cable gland (5),

then push the flange (1) to the ceiling;

do not choke the cable between the flange (1) and the ceiling.

Secure the 4 screws (3) and washers (4) in the the 4 holes.

Lock with the special wrench (installation accessory) the screws (3).

E. Connect the power cable to the terminal block (6)

F. Fit the 2 guides (23) to the screws (8) and fix them with

the nuts (9) and washers (10)

G. Calculate the proper height of the column (14), according to the

Formula: L=H-DHC-1020 mm.

Cut the exceeding column (14) part on the side were no lateral holes

are present

I. Fit on the column (14) the ring(15) at about 300 mm height

(it is only temporary position to allow the assembling)

J. Insert the ceiling light support (16) on the column (14)

K. Fit the column (14) in the special bore of the column fixing flange (7)

M. Hook the unit assembled [column flange (7) + column (14)] to the fixing guides (23), fitting the 4 holes of the flange (7) to

the screws (8).

Warnings for suspended masses

H. Insert the column (14) in the flange (7) and make the marks on

the column (14) the position of the holes on the flange (7).

Remove the column and drill two Ø 8 holes at the marked points.

Warnings for suspended masses

L. Lock the screw (13) and the two screws (18) with hexagonal spanners

(installation accessory).

Tighten sturdily the screw (13) and make sure the

screws (18) have passed through the bores on the column (14)

MP3020 INSTALLATION MANUAL - EN

Edition 1.0 May 2021 Pag. 8 di 12

N. Screw (without locking) the nuts (12)

and the remaining

washers (11) on the screws (8) of the

ceiling flange (1)

O. Unscrew the three screws (19) of the column (14) and remove the bushing

(20)

P. Insert the bushing (20) on the lamp pin (21)

Q. Insert in the pin (21) groove the key switch (22)

Warnings for suspended masses

SAFETY COMPONENT:

# 22

R. Slip - from the top - inside the column (14) a traction cord.

S. Connect the lamp conductor to the traction cord.

T. Fit the lamp on the column (14) and fix it with the three screws (19); make sure

the bores of the bushing (20) match the screws seat on the column (14) and tighten.

Simultaneously pull the traction cord to push out the conductor of the lamp

from the column fixing flange (7) of about 200 mm.

U. Connect the lamp conductor to the terminal board (6) (see electrical diagrams).

V. Check the perpendicularity of the column by acting on the nuts (9).

W. Tighten the nuts (12) and washers (11) to fix the flange (7), making it independent

of the fixing rail (23).

X. Adhere the ceiling light (16) to the ceiling, pushing it against the ring (15).

2.4.3 Electrical drawing –ceiling mounting with transformer

Warnings for suspended masses

SAFETY COMPONENT:

# 19 (3 PCS)

MP3020 INSTALLATION MANUAL - EN

Edition 1.0 May 2021 Pag. 9 di 12

2.4.4 Electrical drawing –ceiling mounting without transformer

2.5 WALL MOUNTING

Warnings for electrical danger and fall of suspended masses

The device must be installed by specialized tecnicians

The power supply in the room where the fitting must be installed must be always switched off.

Before starting the installation take care that the ceiling is suitable to bear the load of the application and light.

The anchor bolts provided with the application must be used only with the following base materials: concrete,

natural stone.

Maximum load applicable: 70 kg

See table 1) the electrical requirements of the power supply.

Stricly comply with the minimum heights shown below.

1. Cap

2. Screw

3. Wall application

4. Wall plugs

5. Electrical connector

6. Connector cover

7. Carter

8. Screws

9. Washer

10. Cable fairlead

A. Once the fastening point has been established with reference to the center of the chair (See fig.A-B), make three

holes on the wall of diameter D 14 in correspondence with the holes in the wall application (3), paying attention to

the perpendicularity between hole and wall.

B. Insert the three wall plugs (12) into the holes made in A the screws (2) with the special hexagonal key (support

accessories), taking care not to crush the wire between the wall application (3) and the wall itself.

C. Apply the three Caps (4) to the holes in the wall application (3).

D. Unscrew the screw (8). Remove the cover (7), insert the lamp in the ceiling application by greasing the pin.

MP3020 INSTALLATION MANUAL - EN

Edition 1.0 May 2021 Pag. 10 di 12

E. Connect the lamp wires to the terminal Electrical connector (5) (see wiring diagram below) including the

grounding wire.

F. Connect the wires coming out of the wall to the terminal board, in the

case had been previously walled up. In the absence of this precaution, the connection

it must be carried out with an external flying cable, to be introduced into the cable gland (10).

G. Mount the cover (7) using the screws (8).

2.5.1 Electrical drawing –wall mounting without transformer

2.6 FLOOR MOUNTING

Warnings for electrical danger

Warning for danger of suspended masses

NB1. The device must be installed by specialized technicians

NB2. The power supply inside the room where the installation is carried out must always be switched off.

NB3. Before proceeding with the assembly operations it is necessary to make sure that the floor is able to support the

application. The authorized materials are concrete and natural stone. The wall plugs to be used are those supplied or

equivalent.

NB4. Maximum applicable load: 70 kg

NB5. Install in rooms with an electrical system that complies with the national regulations in force on medical premises (see

§3.2.1 for general description)

NB6. The Lights must be powered and connected according to requirements of table 1).

The resulting medical system must be declared in accordance with IEC / EN 60601-1 by the installer

.Once the fixing point has been established with

reference (a) the center of the chair, drill four

holes diameter D14 in the floor in

correspondence with the holes in the floor

support (13).

A. Prepare the floor support (13) by passing the

washer (7) and the screw (6);

B. screw the wall plugs (12) onto the screws (6)

for a few turns, pass the supply wire through

the cable fairlead (11)

-Insert the four wall plugs (12) into the holes

and lock the screws (6) using the appropriate

hexagonal key, taking care not to damage

the wire between the floor support (13) and

the floor itself.

C. Apply the four caps plugs (5) to the holes in

the floor support (13).

D. Unscrew the screws (8) and remove the cover

plate (9)

E. Connect the power supply wire to the

terminal connector (10), including the ground

cable.

F. Place the column (4) to the floor support (13),

during the fixing, check the perpendicularity

of the column.

G. Place the bush (2) to the column (4) with the

three screws (3), taking care to orient the

holes in the bush (2) in correspondence with

the screw housings on the column (4).

Connect the lamp lead to the terminal

connectors (10) including the ground cable

H. Fix the cover plate (9) to the floor support (13)

with the two screws (8).

1. Pin

2. Bush

3. Screw

4. Column

5. Caps

6. Screws

7. Nut

8. Screw

9. Cover

10. Terminal connector

11. Cable Fairlead

12. Wall plugs

13. Wall suport

14. Grani

15. Caps

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