FASTRON. DTC1 Series Manuale utente

DTC1Series

IntelligentTemperature/HumidityPID

Controllerwith60StepProgramControl

UserManualV1.0

ThankyouforpurchasingFastronDTCseriesPID

Temperature/HumidityController.Thismanualexplains

howtoinstallandoperateyournewPIDController.

Beforeoperation,pleasereadthismanualfirsttofully

understandtheoperationofthisproduct.Thiscontroller

shouldbeinstalledbyaqualifiedElectricalEngineer,

TechnicianorElectrician.Forspecifictechnicalsupport

pleasecontactyouragentorrepresentative.

 SafetyWarning

1a)AvoidtouchingtheACpowerterminalsafterthecontrollerispowered

on.

1b)Alwaysensurethesupplypowerisofffirstbeforeconnectingany

wires.

1c)Donotoperatethisinstrumentinplacesfullofexplosiveand

combustiblegases.

2.IncorrectConnectionofthePowerSupplycancausepermanent

damage.

3.Themaximumtorqueoftheterminalsshouldnotexceed8KN.

4.Pleasedonotuseinthefollowingcircumstances:

●wherethetemperaturechangesdramatically

●Placeswherehumidityistoohigh(~85%)andwaterisproduced

●Wherevibrationorimpactishigh

●Wherecorrosivegasesordustarepresent

●splashofwater,oilandchemicals

6.AllWiringshouldbekeptawayfromhighvoltage,highcurrentpower

 ImprovedFeatures

(1)Slopevalueoffsetcompensation.

(2)2in(input)2out(output):1to2isolatedtransmission,2to1isolatedtransmission

(Optional)

(3)Multiplealarmmodes

(4)TransmissionofPV,SVandMV:forward,reverseanddifferencevaluein8ways.

(5)Outputsoftstartfunction.

(6)Dehumidificationfunction.

(7)ServoMotorControl(Optional)

(8)Optional60Segment,MultiSequence,ProgramControl

ProgrammingMenu

WiringConfiguration

1.SensorTypeSetting

A.PressSET+◄keytoenterLEVEL3

B.OnceyoureachINPPress◄andtheSV

displaywillblink

C.Press▼or▲selecttheinputtype(refertothe

signalinputselectiontable).PressSETtoconfirm

E.Atthesametime,pressSET+◄toreturnto

LEVEL1

2.AL1/AL2Alarmmodesetting

A.PressSETfor5secondstoenterLEVEL2

B.PressSETseveraltimestoaccessAD1,thenpressthe

◄keyandthedisplaywillstarttoflash.

C.Press▼or▲selectthealarmtype(seealarmselection

table)

D.PressSETtoconfirm

E.PressSETtoreturntoLEVEL1

Step(3):SetalarmvalueAL1/AL2

SeeAL1andAL2inalarmmodeTable

A.PressSETkeyseveraltimestoaccessAL1

selection,andthenpress◄toenablethe

selection.

B.Press▲or▼toSETthevalue,andthenpress

the◄keytomovetothenextdigitanddoBoth

AL1andAL2canchoosealarmmodefrom0to10,

whichcanthesamesetting.

C.Aftersetting,pressSETkeytoconfirm.Pattern

EndoutputcanbeselectedasAlarmmode11.

Thereisalsoaconstanttemperatureandtiming

alarmmode19

D.PressSETtoreturntoLEVEL1settingandtest

thealarmfunctionorpatternendoutput.

Step(4):ProgramControlSettingand

Operation(Optional)

A.AtLEVEL1masterPV/SVdisplaypressSETkeyseveral

timestoreach“C01”inordertostarttosettheprogram.

Press◄and▲or▼andSETtosetthetemperatureforthe

fristsegment.

B.PressSETtoselectT01.Press◄and▲or▼andSET

tosetthetimeforthefristsegment.

C.PressSETseveraltimesuntilyoureachOU01.Press◄

and▲or▼andSETtosettheMVhighlimitforthefirst

segment.Repeatforeachsteptocreatethepattern.

D.EnsureallremainingCX,TXandOUXvaluesaresetto

Youmaywanttosetupmultiplepatterns.

E.NotethatwhenpresettingofsegmentsIscomplete,CX,TXandOUXofthenextsegmentmustallbeput"0"

astheisolationsegmentandmarkbetweengroups.

E.60isthemaximumofsegments.

G.CALsettingisthefirststepnumberofthestartupoperationgroup.Forexample,ifthesecondgroupsbegins

atC08,thenCALshouldbesetto08.

F.IftheprogramControlneedstostartfrom0DegC,setSTAparameterto1;ifPVisneeded,puttheSTAitem

into2or3.ProgramcontrolENDmodehastwooptionsseeoperationflowchart(endofLEVEL3)

G.Duringoperationtheprogramsegmentorstepnumberyoucanchangethecurrentsegment/stepnumberto

runforwardorbackwardwithintherangeofthecurrentgroup;SelectStitemtoseethecurrentsteptimeofthe

currentrunningsegmentinordertoknowwhereexactlyintheprogramyouarecurretlyoperating.

H.Tostart/endtheprogram,pleasepressSETkeyand▲keyatthesametime.

I.Pressthe▲buttontopause/continuetheprogram.

J.Toensurethecontrollerreachesthedesiredtemperatureregardlessofthetimeperiod,youcanselectWait

Value(WB)intherangeof(0.110DegC),WB=0meansthecontrollerwilladvanceeveniftheset

temperatureisnotreached.SeeendlfLEVEL3menu

K.Thecontrollerwillstarteitherbyshortingterminals6and7,orbypressingthe

·Pressthe▲andSETkeyonce(34seconds)tostarttheprogramcontrol;ifpressthe▲andSETkeyonce

again(34seconds)programcontrolwillend;·duringtheprogramcontroloperation,press▲keyonce(12

seconds)topausetheprogramcontrol.Ifpressthe▲keyagainprogramcontrolwillcontinuetorun.

Step(5):Autotuning(AT)Function

A.Onceinstalledinthefield,carryoutselftuningtoallowthecontrollertodeterminetheoptimumAT

parameters.

B.ATcalculationwillchoosetheoptimumPIDParametersbasedonthecontrollersautotuningalgorithm.

C.Themaximumvalueoftheprocesscurveshouldbeabout80%oftherangeofinstrumentdetection.

D.Beforetheprogramisnotstarted(fixedvaluecontrolSTA=0),itisbettertocarryoutATaroundthemaximum

valueoftheprocesscurve(SV=0.3).E.InLEVEL1process,pressSETkeyseveraltimestoreachAToption,

Step(6)ManuallymodifyingPIDparameters.(OptionalFineTuning)

UsethebelowduietochangetheP,I,Dvaluesforfinetuningofmanualtuning(LEVEL2)

Example:ToSetfourgroupsasshownintheabovefigure

Inthefirstgroup,therearefivestages:thefirststage,thesteptemperatureisC1,andthesteptimeisT1.Inthe

secondsegment,theendtemperatureisC2andtheendtimeisT2.Inthethirdstage,thesteptemperatureisC3

andthesteptimeisT3.Inthefourthsection,thesteptemperatureisC4andthesteptimeisT4.Inparagraph5,

thesteptemperatureisC5andthesteptimeisT5.

Thesecondsetofsevensections:thefirstsection,theendtemperatureisC7,theendtimeisT7.Inthesecond

segment,theendtemperatureisC8andtheendtimeisT8.Inthethirdsection,theendtemperatureisC9and

theendtimeisT9.Inthefourthsegment,theendtemperatureisC10andtheendtimeisT10.Inparagraph5,

thesteptemperatureisC11andthesteptimeisT11.Inthesixthparagraph,thesteptemperatureisC12and

thesteptimeisT12.Intheseventhsection,theendtemperatureisC13andtheendtimeisT13.Thethirdsetof

threesections:thefirstsection,theendtemperatureisC15,theendtimeisT15.Inthesecondsegment,theend

temperatureisC16andtheendtimeisT16.Inthethirdsection,theendtemperatureisC17andtheendtimeis

T17.

Thefourthsetoffivesegments:thefirstsegment,theendtemperatureisC19,theendtimeisT19.Inthesecond

segment,theendtemperatureisC20andtheendtimeisT20.Inthethirdsection,thesteptemperatureisC21

RateofChange/SlopeTemperatureLimit

Whenyoursystemneedsasoftstart(SVpresetslopeheating),pleaseoperateinthefollowingorder:

SETSVvalue→atLEVEL1,pressSETkeytofindRAPtoSETslopetemperaturevalue,and→thenpressSET

keytofindRTMtoSETslopetimeinminutes(forexample,SETslopeto10 /min,RAPto10.0,RTMto001.0)

→aftersetting,SVvaluewillbeSETimmediatelyfromthecurrentPVvalueto10 /min,untilreachingtheSET

SVvalue.

SlopeheatingprocessPROTheoutputpercentageofnormaltemperaturelightsflashingcontrolprocessis

automaticallycontrolledbyPID

DehumidificationFunction

Forsystemswhichrequiredehumidificationfunction.

InLevel1Menu,pressSETbuttonseveraltimestoreach

SRTtopresetdehumidificationPVvalue,(Mostcommon

rangeis1040DegC)pressSETkeyagainandreach

LMOtopresetdehumidificationworkoutputpercentage,

generally2.0to5.0%.ForexampleforSRT=40,andLMO

=2%,theControllerwilloutputat2%whenthesystem

temperaturedropsbelow40DegC.Thisfeaturecanhelp

avoidheaterburnout.

Theabovecurveshowstwopoints,theDipintheheating

curveiscausedbythedehumidificationsetting.The

secondpointisthenormaloutputofthePIDController.

SoftStartFunction

OutputSoftStart

ToenablesimplesoftstartfeaturesettheSVasfollows;

SetSVvalue>Inlevel3pressSETkeytoreachDLY,SETtheoutputsoftstartvalueinseconds(I.e.ifDLYis

setto10,thenthesoftstarttimewillbe10seconds).Exitthemenubypressingsetuntilyoureturntothemain

screen.Nowthesoftstartfunctionisactivatedwhenthecontrolissettobeginheating.

JumperSettingsforTC JumperSettingsforRTD

Note:futureversionV1.2willhavefullmultirangeinputtypewithoutJumperselection

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