Fayat Group DYNAPAC CA2500 Manuale utente
Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812162601_G.pdf4812162601_G.pdf
Vibratory rollerVibratory roller
CA2500/3500CA2500/3500
CA2500/3500 HCCA2500/3500 HC
CA4000CA4000
EngineEngine
Cummins QSF 3.8 (IV/T4F)Cummins QSF 3.8 (IV/T4F)
Cummins F 3.8 (V/T4F)Cummins F 3.8 (V/T4F)
Serial numberSerial number
10000167xxA015825 -10000167xxA015825 -
10000168xxA018468 -10000168xxA018468 -
10000187xxA031260 -10000187xxA031260 -
10000188xxA026250 -10000188xxA026250 -
10000189xxA025398 -10000189xxA025398 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden
2000h-Maintenance
4812162601_G.pdf2021-04-14
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Training ....................................................................................................... 1
Signal symbols and meaning ...................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Welding ..................................................................................................... 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Slopes ....................................................................................................... 15
Dimensions, side view............................................................................... 16
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Dimensions, top view ................................................................................ 17
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 18
General ..................................................................................................... 23
CO2-emission............................................................................................ 23
Fluid filled tires (Ballasted tires).................................................. 24
Hydraulic system....................................................................................... 24
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 24
Tightening torque ...................................................................................... 25
Machine description ............................................................................................................... 27
Diesel engine ............................................................................................ 27
Electrical system ....................................................................................... 27
Propulsion system/Transmission .............................................................. 27
Brake system ............................................................................................ 27
Steering system ........................................................................................ 27
Vibration system........................................................................................ 28
Cab............................................................................................................ 28
FOPS and ROPS ...................................................................................... 28
Identification ............................................................................................................ 29
Product and component plates ................................................................. 29
Product identification number on the frame .............................................. 29
Machine plate............................................................................................ 30
Explanation of 17PIN serial number.......................................................... 30
Engine plates ............................................................................................ 31
Decals...................................................................................................................... 32
Location - decals ....................................................................................... 32
Location - decals, CALIFORNIA ............................................................... 33
Safety decals............................................................................................. 33
Info decals................................................................................................. 36
Instruments/Controls ............................................................................................... 37
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Control panel and controls ........................................................................ 37
Function descriptions ................................................................................ 38
Warning indication - membrane panel (Keypad)....................................... 41
Display explanations ................................................................................. 41
Machine alarm........................................................................................... 45
DEF-displays (Urea tank level) ................................................................. 46
DEF-displays (Urea quality) ...................................................................... 47
DEF displays (EAT - Tampering) .............................................................. 48
DEF displays (Exhaust cleaning lamp) ..................................................... 49
DEF displays (Exhaust cleaning lamp disabled (inhibit) ........................... 50
Dynapac Sub System (DSS)..................................................................... 51
"MAIN MENU" ........................................................................................... 52
"USER SETTINGS" .................................................................... 52
"MACHINE SETTINGS".............................................................. 53
"SERVICE MENU"...................................................................... 53
"ABOUT"..................................................................................... 54
Operator help when starting...................................................................... 55
Operator help Workmode.......................................................................... 55
Display when activating choice via the button set..................................... 56
Instruments and controls, cab ................................................................... 57
Function description of instruments and controls in the cab ..................... 58
Using the cab controls............................................................................... 59
Defroster ..................................................................................... 59
Heat ............................................................................................ 59
AC/ACC ...................................................................................... 59
ACC - Control panel .................................................................................. 60
Main display screen .................................................................................. 60
ACC - Operation menus............................................................................ 60
Electrical system...................................................................................................... 62
Fuses in the main switchbox. .................................................................... 63
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Fuses at the master switch. ...................................................................... 64
Fuse box at master switch ........................................................................ 64
Electricity for Urea system ........................................................................ 65
Fuses in cab.............................................................................................. 65
Operation ............................................................................................................................... 67
Before starting ......................................................................................................... 67
Master switch - Switching on..................................................................... 67
Operator's seat - Adjustment..................................................................... 67
Belt reminder............................................................................................. 68
Operator's seat, comfort - Adjustments..................................................... 68
Control panel, adjustments ....................................................................... 69
Parking brake ............................................................................................ 69
Display - Control........................................................................................ 70
Interlock..................................................................................................... 71
Operator position....................................................................................... 71
View .......................................................................................................... 72
Starting .................................................................................................................... 73
Starting the engine .................................................................................... 73
Driving ..................................................................................................................... 74
Operating the roller ................................................................................... 74
Machine with gear change in separate spring-return switch
(gear position switch).................................................................. 74
Machine with speed limiter (speed potentiometer) - Optional..... 75
Slopes......................................................................................... 76
Machine with TC (Anti-Spin) ....................................................... 77
Slopes (TC (Anti-Spin))............................................................... 77
Interlock/Emergency stop/Parking brake - Check ..................................... 78
Vibration .................................................................................................................. 78
Manual/Automatic vibration....................................................................... 78
Manual vibration - Switching on ................................................................ 79
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Amplitude - Changeover ........................................................................... 79
Seismic - (Optional)................................................................................... 80
Adjustable (Variable) frequency - (Optional) ............................................. 80
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) - Optional........................................................................................ 81
Setting limit................................................................................................ 82
Operation CMV ......................................................................................... 82
Braking .................................................................................................................... 83
Normal braking.......................................................................................... 83
Emergency braking ................................................................................... 83
Switching off.............................................................................................. 84
Parking .................................................................................................................... 84
Chocking the drums .................................................................................. 84
Master switch ............................................................................................ 85
Long-term parking.................................................................................................................. 87
Engine ....................................................................................................... 87
Battery....................................................................................................... 87
Air cleaner, exhaust pipe........................................................................... 87
Fuel tank ................................................................................................... 87
Hydraulic reservoir .................................................................................... 87
Tires (All-weather)..................................................................................... 87
Hoods, tarpaulin ........................................................................................ 88
Urea tank (DEF tank) ................................................................................ 88
Miscellaneous ........................................................................................................................ 89
Lifting ....................................................................................................................... 89
Locking the articulation ............................................................................. 89
Lifting the roller.......................................................................................... 89
Lifting the roller with jack:.......................................................................... 90
Unlocking the articulation .......................................................................... 90
Towing/Recovering.................................................................................................. 90
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Short distance towing with the engine running.......................................... 91
Short distance towing when the engine is inoperative. ............................. 92
Towing the roller........................................................................................ 93
Transport ................................................................................................................. 93
Securing CA2500-CA4600 for loading ...................................................... 94
Operating instructions - Summary ......................................................................................... 97
Preventive maintenance ........................................................................................................ 99
Acceptance and delivery inspection.......................................................... 99
Warranty.................................................................................................... 99
Maintenance - Lubricants and symbols ............................................................................... 101
Maintenance symbols ............................................................................. 102
Maintenance - Maintenance schedule ................................................................................. 103
Service and maintenance points ............................................................. 103
General ................................................................................................... 103
Periodic service (service message) - Optional........................................ 104
Every 10 hours of operation (Daily)......................................................... 105
After the FIRST 50 hours of operation .................................................... 105
Every 50 hours of operation (Weekly)..................................................... 105
Every 250 / 750 / 1250 / 1750 hours of operation ................................... 106
Every 500 / 1500 hours of operation ....................................................... 106
Every 1000 hours of operation ................................................................ 107
Every 2000 hours of operation ................................................................ 108
Every other year...................................................................................... 109
Maintenance, 10h ................................................................................................................ 111
Scrapers - Check, adjustment................................................................. 111
Scrapers, Pad-drum ................................................................................ 112
Scrapers (Heavy duty), Pad drum........................................................... 112
Flexible scrapers (Optional) .................................................................... 113
Air circulation - Check ............................................................................. 113
Coolant level - Check .............................................................................. 114
2000h-Maintenance
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Diesel engine Check oil level ................................................................. 114
Fuel tank - Filling..................................................................................... 115
Urea tank - Refilling................................................................................. 115
Hydraulic reservoir - Check fluid level..................................................... 116
Maintenance, first 50h.......................................................................................................... 117
Hydraulic filter - Replacement ................................................................. 117
Drum cartridge - Oil change .................................................................... 118
Tires - Air pressure - Wheel nuts - Tightening ........................................ 119
Drum gearbox - Oil change ..................................................................... 120
Steering hitch - Tightening ...................................................................... 120
Maintenance - 50h ............................................................................................................... 121
Air cleaner
- Check hoses and connections .............................................................. 121
Pre-fuel filter - Draining ........................................................................... 122
Maintenance measures - 250 h ........................................................................................... 123
Drum cartridge - Checking the oil level ................................................... 123
Drum cartridge - Cleaning the ventilation screw ..................................... 124
Rear axle differential - Check oil level..................................................... 124
Rear axle planetary gears - Check oil level............................................. 125
Drum gearbox - Checking the oil level .................................................... 125
Radiator - Check/Cleaning ...................................................................... 126
Rubber elements and fastening screws - Check..................................... 126
Battery
- Check condition .................................................................................... 127
Air conditioning (Optional)
- Inspection.............................................................................................. 127
Automatic Climate Control (Optional) - Inspection .................................. 128
Maintenance measures - 500 h ........................................................................................... 129
Drum cartridge - Checking the oil level ................................................... 129
Drum cartridge - Cleaning the ventilation screw ..................................... 130
2000h-Maintenance
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Air cleaner
Checking - Change the main air filter...................................................... 130
Backup filter - Change............................................................................. 131
Air cleaner
- Cleaning................................................................................................ 131
Rear axle differential - Check oil level..................................................... 132
Rear axle planetary gears - Check oil level............................................. 132
Drum gearbox - Checking the oil level .................................................... 133
Radiator - Check/Cleaning ...................................................................... 133
The engine fuel filter - replacement/cleaning .......................................... 134
Diesel engine - Oil and Filter change ...................................................... 135
Hood, hinges - Lubrication ...................................................................... 135
Seat bearing - Lubrication ....................................................................... 136
Maintenance - 1000h ........................................................................................................... 137
Hydraulic filter - Replacement ................................................................. 137
Drum cartridge - Checking the oil level ................................................... 138
Drum cartridge - Cleaning the ventilation screw ..................................... 139
Drum cartridge - Oil level glass ............................................................... 139
Air cleaner
Checking - Change the main air filter...................................................... 140
Backup filter - Change............................................................................. 140
Air cleaner
- Cleaning................................................................................................ 141
Rear axle differential - Oil change........................................................... 142
Rear axle planetary gear - Oil change .................................................... 142
Drum gearbox - Oil change ..................................................................... 143
Radiator - Check/Cleaning ...................................................................... 143
The engine fuel filter - replacement/cleaning .......................................... 144
Diesel engine - Oil and Filter change ...................................................... 145
Seat bearing - Lubrication ....................................................................... 146
Hydraulic reservoir - Draining.................................................................. 146
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