Fayat Dynapac DFP6 Manuale utente
Operang Instrucon
Original Operang Instrucons
DFP6
Single direcon vibratory plate
S/N 101 924 20 1001>
DL8 203 49 EN ©
04/2018
2
Table of contents
1 Introduction........................................................................................................................................... 7
1.1 Foreword........................................................................................................................................ 8
1.2 Machine type plate and engine type plate................................................................................ 10
2 Technical data...................................................................................................................................... 11
2.1 Noise and vibration data............................................................................................................ 14
2.1.1 Noise data.................................................................................................................................. 14
2.1.2 Vibration data............................................................................................................................. 14
3 Concerning your safety...................................................................................................................... 17
3.1 Basic prerequisites..................................................................................................................... 18
3.1.1 General...................................................................................................................................... 18
3.1.2 Explanation of signal words used:.............................................................................................. 18
3.1.3 Personal protective equipment................................................................................................... 19
3.1.4 Intended use.............................................................................................................................. 20
3.1.5 Improper use.............................................................................................................................. 20
3.2 Definition of responsible persons............................................................................................. 22
3.2.1 Operating company.................................................................................................................... 22
3.2.2 Expert / qualified person............................................................................................................ 22
3.2.3 Driver / operator......................................................................................................................... 22
3.3 Basic safety regulations for safe operation............................................................................. 24
3.3.1 Remaining dangers, remaining risks.......................................................................................... 24
3.3.2 Regular safety inspections......................................................................................................... 24
3.3.3 Modifications and alterations to the machine............................................................................. 24
3.3.4 Damage, defects, misuse of safety devices............................................................................... 24
3.4 Handling fuels and lubricants.................................................................................................... 25
3.4.1 Preliminary remarks................................................................................................................... 25
3.4.2 Safety regulations and environmental protection regulations for handling oil............................ 26
3.4.3 Safety regulations and environmental protection regulations for handling gasoline.................. 27
3.4.4 Safety regulations and environmental protection regulations for handling fuel stabiliser........... 28
3.5 Loading/transporting the machine............................................................................................ 29
3.6 Start-up procedure...................................................................................................................... 30
3.6.1 Prior to starting up...................................................................................................................... 30
3.6.2 Spark protection......................................................................................................................... 30
3.6.3 Starting the engine..................................................................................................................... 30
3.6.4 Operation in trenches................................................................................................................. 31
3.7 Operation..................................................................................................................................... 32
3.7.1 Persons in the danger area........................................................................................................ 32
3.7.2 Operation................................................................................................................................... 32
3.7.3 Parking the machine.................................................................................................................. 32
3.8 Refuelling..................................................................................................................................... 33
3.9 Maintenance work....................................................................................................................... 34
3.9.1 Preliminary remarks................................................................................................................... 34
3.9.2 Working on the engine............................................................................................................... 34
3.9.3 Cleaning work............................................................................................................................ 34
3.9.4 After maintenance work............................................................................................................. 34
Table of contents
DFP6
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3.10 Repair......................................................................................................................................... 35
3.11 Signage...................................................................................................................................... 36
4 Indicators and control elements........................................................................................................ 41
4.1 Engine.......................................................................................................................................... 42
4.1.1 Overview.................................................................................................................................... 42
4.1.2 Starter switch............................................................................................................................. 42
4.1.3 Throttle lever.............................................................................................................................. 43
4.1.4 Choke lever................................................................................................................................ 43
4.1.5 Recoil starter.............................................................................................................................. 43
4.1.6 Fuel valve................................................................................................................................... 44
4.2 Water spraying system............................................................................................................... 45
4.2.1 Rotary button for water sprinkling system.................................................................................. 45
4.3 Water spraying system on compact water tank....................................................................... 46
4.3.1 Shut-off valve for water spraying system................................................................................... 46
4.4 Transport wheels......................................................................................................................... 47
5 Checks prior to start up...................................................................................................................... 49
5.1 Notes on safety........................................................................................................................... 50
5.2 Visual inspections and function tests....................................................................................... 51
5.3 Checking the engine oil level..................................................................................................... 52
5.4 Checking the fuel level, topping up fuel................................................................................... 53
5.5 Checking the rubber buffers...................................................................................................... 54
5.6 Checking the water level, topping up........................................................................................ 55
5.7 Check water supply, refill (compact water tank)...................................................................... 56
6 Operation............................................................................................................................................. 57
6.1 Mounting the guide handle........................................................................................................ 58
6.2 Starting the engine...................................................................................................................... 59
6.3 Operation..................................................................................................................................... 63
6.4 Switching the water sprinkling system on/off.......................................................................... 65
6.5 Switching the compact water spraying system on/off............................................................ 66
6.6 Parking the machine in secured condition............................................................................... 67
7 Loading / transporting the machine.................................................................................................. 69
7.1 Loading the machine.................................................................................................................. 70
7.2 Lashing the machine to the transport vehicle.......................................................................... 72
7.3 Transport wheels......................................................................................................................... 73
8 Maintenance........................................................................................................................................ 75
8.1 Preliminary remarks and safety notes...................................................................................... 76
8.2 Fuels and lubricants................................................................................................................... 77
8.2.1 Engine oil................................................................................................................................... 77
8.2.2 Fuel............................................................................................................................................ 77
8.2.3 Oil for exciter shaft housing........................................................................................................ 78
8.3 List of fuels and lubricants........................................................................................................ 79
8.4 Running-in instructions.............................................................................................................. 80
8.4.1 General...................................................................................................................................... 80
8.4.2 After 25 operating hours............................................................................................................. 80
8.5 Maintenance Table...................................................................................................................... 81
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8.6 Weekly.......................................................................................................................................... 82
8.6.1 Checking, cleaning the air filter.................................................................................................. 82
8.7 Semi-annually.............................................................................................................................. 85
8.7.1 Changing the engine oil............................................................................................................. 85
8.8 Annually....................................................................................................................................... 86
8.8.1 Replacing the spark plug............................................................................................................ 86
8.8.2 Checking, adjusting the valve clearance.................................................................................... 86
8.8.3 Cleaning the slurry filter and fuel strainer................................................................................... 88
8.8.4 Replacing the V-belt................................................................................................................... 91
8.8.5 Replacing the starter rope.......................................................................................................... 93
8.8.6 Changing the oil in the exciter housing...................................................................................... 94
8.8.7 Replacing the air filter................................................................................................................ 95
8.9 As required.................................................................................................................................. 97
8.9.1 Cleaning the cooling fins and the cooling air intake openings................................................... 97
8.9.2 Cleaning the machine................................................................................................................ 98
8.9.3 Cleaning the water spraying system.......................................................................................... 99
8.9.4 Cleaning the compact water spraying system............................................................................ 99
8.9.5 Servicing the V-belt.................................................................................................................. 100
8.9.6 Checking, cleaning the spark plug........................................................................................... 101
8.9.7 Measures for longer shut-down periods................................................................................... 102
9 Troubleshooting................................................................................................................................ 105
9.1 Preliminary remarks.................................................................................................................. 106
9.2 Engine malfunctions................................................................................................................. 107
9.3 What to do if the engine has flooded...................................................................................... 109
10 Disposal.............................................................................................................................................. 111
10.1 Final shut-down of machine................................................................................................... 112
11 List of special tools........................................................................................................................... 113
Table of contents
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Table of contents
DFP6
6
1 Introduction
Introduction
DFP6
7
1.1 Foreword
These operating and maintenance instructions are part of your
machine.
They provide necessary information to operate your machine
safely and properly.
They also contain information on required operating, maintenance
and repair measures.
Carefully read the operating and maintenance instructions before
taking your machine into operation.
Please observe the safety regulations strictly and follow all instruc-
tions to ensure safe operation.
If you are not yet acquainted with the indicators and control ele-
ments on this machine, you should thoroughly read the corre-
sponding chapter
Ä
Chapter 4 „Indicators and control ele-
ments“ on page 41.
The description of the individual operating steps including the
notes on safety to be followed can be found in chapter “Operation”
Ä
Chapter 6 „Operation“ on page 57.
Before every start up, carry out all required visual inspections and
function tests
Ä
Chapter 5 „Checks prior to start up“ on page 49.
Ensure the compliance with the specified operating, maintenance
and repair measures to maintain the functional safety of your
machine.
A description of all necessary maintenance work, maintenance
intervals as well as information on fuels and lubricants can be
found in the chapter “Maintenance”
Ä
Chapter 8 „Mainte-
nance“ on page 75.
Do not service or repair your machine by yourself to avoid harming
persons or damaging material or environment.
The machine must only be serviced and repaired by qualified and
authorised personnel.
Contact our customer service to carry out the required mainte-
nance work or necessary repairs.
In case of operating errors, inadequate maintenance or the use of
unapproved fuels and lubricants all warranty claims will become
null and void.
For your own personal safety you should only use original parts
from Dynapac.
For your machine we offer service kits to make maintenance
easier.
In the course of technical development we reserve the right for
technical modifications without prior notification.
These operating and maintenance instructions are also available in
other languages.
Apart from that, you can also order the spare parts catalogue
against the serial number of your machine.
Introduction – Foreword
DFP6
8
The above notes do not constitute an extension of the warranty
and liability conditions specified in the general sales and delivery
conditions of Dynapac GmbH.
We wish you successful work with your Dynapac machine.
Introduction – Foreword
DFP6
9
1.2 Machine type plate and engine type plate
Please enter here:
Machine type (1):
Serial number (2):
Please enter here:
Engine type:
Engine number:
Made by
Designation Type
Nominal Power Operating Mass Year of Construction
Serial-No.
Made in Germany
Ammerländer Str. 93
D-26203 Wardenburg
1
2
B-924-0001
Fig. 1: Machine type plate (example)
Engine type and engine number
Fig. 2
Introduction – Machine type plate and engine type plate
DFP6
10
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1
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