Federal APD PosiDRIVE Manuale utente

PosiDRIVE Security Gate

Installation, Operation, and

Maintenance Manual

Safety Notice

People’s lives and property depend on your safe installation and maintenance of equipment. Listed below are

some important safety instructions and precautions which you should follow when working on any Federal

APD equipment. Failure to follow all safety precautions and instructions can result in serious injury or property

damage. Refer to the specific operational manual for a particular piece of equipment before beginning any

service work.

❑Frequently inspect the equipment to ensure that it is operating properly.

❑Ensure that maintenance is performed by the factory or an authorized distributor at least twice a year.

Safety Hints

❑Use vibrant colors on parking equipment at entrance lanes and exit lanes.

❑Always provide proper signage, both on the roadway and on other equipment.

❑Maintain the manufacturer’s warning stickers on gate arms and on other equipment.

❑Encourage the use of safety devices such as buzzers or flashing lights.

❑Always recommend that sidewalks be parallel to entrance lanes and exit lanes.

Safety Notice

To prevent injury to pedestrians, maintenance personnel, persons on bicycles or motorcycles, monitor all activity

in relation to entrance and exit lanes to ensure barrier gates are not accidentally lowered or raised. Take special

care when commanding any equipment action from a centralized computer system, especially when the control

equipment is not in your line of vision.

Use Pictograms

Federal APD, Inc. recommends using universally identifiable icons, or pictograms, in all entrance and exit lanes,

roadways, posts and walls. Paint “No Pedestrian” pictogram on the roadway adjacent to the parking barrier gate.

Pictograms depicting “No Motorcycles,” “No Wheelchairs,” “No Bicycles,” and “No Trucks” are also

recommended.

Safety Is Good Business

As an institution, municipality, or private operator, it is important to be aware of the potential liabilities which

may arise in normal parking operations. Adapting a “Safety First” attitude provides your business and your

patrons with a safer environment. After all, safety is good business!

To reduce the risk of severe personal injury or damage to equipment, turn off

the power to the equipment before performing any maintenance or repairs.

Failure to heed this warning could result in injury or even death of those who

come in contact with the product.

PosiDRIVE Security Gate

Version 6

ZMA-330

ted, transcribed, stored in a retrieval system, or translated into any language in any form by any means with-

out the written permission of Federal APD, Incorporated.

Printing Date

First Version ..............................................July 2000

Second Version..........................................December 2000

Third Version.............................................February 2001

Fourth Version...........................................July 2001

Fifth Version..............................................December 2003

Sixth Version .............................................June 2009

Warranty Information

Federal APD, Inc. warrants that the Products will be free from any defects in material and work-

manship under normal use and service, wear and tear excepted, for a period of two years from the

date of shipment from Federal APD. Exceptions to this warranty may include any products and/or

accessories that are used with Federal APD equipment but are not manufactured by Federal APD

Inc. In those instances where Federal APD is not the manufacturer of goods sold hereunder, Fed-

eral APD's warranty shall be the lesser of such manufacturers' warranty, or Federal APD's standard

warranty.

This warranty shall not apply to Products which have not been properly maintained or have been

subjected to misuse, neglect, accident or damage, or which have been modified, changed, or

reworked in any way, without prior written approval of Federal APD. Federal APD's sole obliga-

tion shall be to repair or replace, at Federal APD's option, any defective part or parts within such

two year period. Upon Federal APD's written instructions, allegedly defective goods shall be

returned to Federal APD for inspection. This warranty extends only to the original purchaser from

Distributor/Dealer and shall not cover repair, labor, or replacement of parts that are by nature

expendable. Distributor/Dealer agrees to deliver the Federal APD Limited Warranty then in effect

to each of its customers at the time of the sale. Distributor/Dealer shall have no authority to bind

Federal APD to any warranty beyond that extended therein. All Products are subject to design and/

or appearance modifications which are production standards at the time of shipment. Federal APD

may, but shall not be required to, modify or update Products shipped prior to a current production

standard.

THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT

NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS

FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL FEDERAL APD BE LIABLE FOR

ANY LOSS OF PROFITS OR ANY INDIRECT OR CONSEQUENTIAL DAMAGES ARISING

OUT OF FEDERAL APD'S BREACH OF THIS WARRANTY OR ANY OTHER TERM OR

CONDITION OF THIS AGREEMENT.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Table of Contents • i

Table of Contents

CHAPTER 1

Introduction .................................................................................................................................... 1

PosiDRIVE Security Gate Operational Overview ..................................................................... 2

Manual Operation................................................................................................................2

Automatic Operation ........................................................................................................... 2

Free Mode ..................................................................................................................... 3

Pay Mode ...................................................................................................................... 4

Pay/Free Mode .............................................................................................................. 5

Power Failure Detection ...................................................................................................... 6

PosiDRIVE Structural Overview............................................................................................... 6

Gate Enclosure (Cabinet) .................................................................................................... 6

Mechanical Components ..................................................................................................... 7

Drive Mechanism .............................................................................................................. 10

Electrical Components....................................................................................................... 10

Gate Arm ........................................................................................................................... 13

PosiDRIVE Controller....................................................................................................... 14

DIP Switches............................................................................................................... 15

Inputs........................................................................................................................... 15

Outputs........................................................................................................................ 16

Opening the Enclosure Door.................................................................................................... 16

Removing the Enclosure Cap................................................................................................... 16

CHAPTER 2

Installation..................................................................................................................................... 19

Installation Overview............................................................................................................... 20

Installing the Enclosure............................................................................................................ 20

Wiring the Gate........................................................................................................................ 23

Installing the Gate Arm............................................................................................................ 25

Install a Standard Gate Arm .............................................................................................. 26

Install a Folding Gate Arm ................................................................................................ 27

Change the Gate Arm Configuration................................................................................. 34

Setting the Mainsprings ........................................................................................................... 38

Disabling the Locked-Down Feature (Optional) ..................................................................... 40

Setting the DIP Switches.......................................................................................................... 42

CHAPTER 3

Maintenance and Repair.............................................................................................................. 45

Maintenance and Repair Overview.......................................................................................... 46

Performing Preventive Maintenance........................................................................................ 46

Grease Mainshaft Bearings................................................................................................ 47

Grease the Connection Rod Bearings................................................................................ 47

Troubleshooting a Problem...................................................................................................... 48

Locking, Unlocking, and Advancing the Gate Arm ................................................................ 49

Adding, Removing, or Replacing the Mainsprings.................................................................. 52

Aligning the Drive Mechanism................................................................................................ 54

ii • Table of Contents ZMA-330, Ver.6 PosiDRIVE Security Gate

APPENDIX A

Product Support............................................................................................................................57

Getting Help .............................................................................................................................58

Accessing the Distributor Resource Center..............................................................................59

APPENDIX B

Order and Repair Procedures .....................................................................................................61

Placing an Order.......................................................................................................................62

Requesting a Repair..................................................................................................................62

Locate a Part Number ........................................................................................................63

Mainsprings.................................................................................................................64

Enclosure.....................................................................................................................65

Electrical Components ................................................................................................68

Standard Gate Arm......................................................................................................70

Folding Gate Arm........................................................................................................73

Drive Mechanism ........................................................................................................78

Index ..............................................................................................................................................83

PosiDRIVE Security Gate ZMA-330, Ver. 6 List of Figures • iii

List of Figures

Figure 1.1 Free Gate with Opening Loop...................................................................................... 3

Figure 1.2 Pay Gate ....................................................................................................................... 4

Figure 1.3 Pay/Free Gate ............................................................................................................... 5

Figure 1.4 Enclosure Components................................................................................................. 7

Figure 1.5 Mechanical Components .............................................................................................. 8

Figure 1.6 Electrical Components ............................................................................................... 11

Figure 1.7 Standard Gate Arm..................................................................................................... 13

Figure 1.8 Folding Gate Arm....................................................................................................... 14

Figure 1.9 PosiDRIVE Controller ............................................................................................... 14

Figure 1.10 Draw Latch............................................................................................................... 17

Figure 2.1 PosiDRIVE Security Gate Footprint Dimensions...................................................... 21

Figure 2.2 Gate Cabinet Warning Label (Part # 20-3469) .......................................................... 22

Figure 2.3 Wiring with the Federal APD Detector Harness........................................................ 24

Figure 2.4 Wiring with a Non-Federal APD Detector Harness................................................... 25

Figure 2.5 Standard Gate Arm Installation.................................................................................. 26

Figure 2.6 Gate Arm Warning Label (Part # 20-4343) ............................................................... 27

Figure 2.7 Dimensions for Folding Gate Arm Mounting Hole ................................................... 28

Figure 2.8 Installing the Cable Tower ......................................................................................... 29

Figure 2.9 Attaching the Fixed Section of the Folding Gate Arm to the Gate Flange ................ 30

Figure 2.10 Attaching the Folding Section to the Gate Arm Stabilizer....................................... 31

Figure 2.11 Attaching the Stabilized Folding Section to the Gate Arm Fixed Secton................ 32

Figure 2.12 Attaching the Cable Turnbuckle to the Gate Arm.................................................... 33

Figure 2.13 Gate Arm Configuration Components ..................................................................... 34

Figure 2.14 Pivot Bar................................................................................................................... 35

Figure 2.15 Set Screws ................................................................................................................ 36

Figure 2.16 Mainshaft Removal .................................................................................................. 36

Figure 2.17 Spring Adjustment Bolts .......................................................................................... 39

Figure 2.18 Down Bump Stop ..................................................................................................... 41

Figure 2.19 DIP switches in the Open Position........................................................................... 42

Figure 3.1 Motor Crank Position when the Gate Arm is Down .................................................. 51

Figure 3.2 Motor Crank Position when the Gate Arm is Up ....................................................... 51

Figure 3.3 Mainspring Connection Bar ....................................................................................... 53

Figure 3.4 Mainspring Attachment Points................................................................................... 53

Figure 3.5 Drive Mechanism Alignment ..................................................................................... 55

Figure B.1 Mainspring Parts........................................................................................................ 64

iv • List of Figures ZMA-330, Ver.6 PosiDRIVE Security Gate

Figure B.2 Enclosure Cap Parts ................................................................................................... 65

Figure B.3 Enclosure Door Parts ................................................................................................. 66

Figure B.4 Enclosure Cabinet Parts ............................................................................................. 67

Figure B.5 Electrical Sub-Panel Parts.......................................................................................... 68

Figure B.6 Detector Bracket and Backup Battery Assembly Parts.............................................. 70

Figure B.7 Standard Gate Arm Parts ........................................................................................... 71

Figure B.8 Folding Gate Arm and Stabilizer Parts ...................................................................... 73

Figure B.9 Folding Gate Arm Cable Tower Parts ....................................................................... 75

Figure B.10 Folding Gate Arm Adapter and Fixed Section Parts ............................................... 76

Figure B.11 Folding Gate Arm Packages .................................................................................... 77

Figure B.12 Drive Mechanism Installation Parts......................................................................... 78

Figure B.13 Drive Mechanism Frame Parts (View 1) ................................................................. 79

Figure B.14 Drive Mechanism Parts (View 2) ............................................................................ 80

PosiDRIVE Security Gate ZMA-330, Ver. 6 Introduction • 1

CHAPTER 1

Introduction

This chapter contains the following topics:

PosiDRIVE Security Gate Operational Overview ..............................................2

Manual Operation .........................................................................................2

Automatic Operation.....................................................................................2

Free Mode ..............................................................................................3

Pay Mode................................................................................................4

Pay/Free Mode .......................................................................................5

Power Failure Detection ...............................................................................6

PosiDRIVE Structural Overview ........................................................................6

Gate Enclosure (Cabinet)..............................................................................6

Mechanical Components...............................................................................7

Drive Mechanism........................................................................................10

Electrical Components................................................................................10

Gate Arm.....................................................................................................13

PosiDRIVE Controller................................................................................14

DIP Switches........................................................................................15

Inputs....................................................................................................15

Outputs .................................................................................................16

Opening the Enclosure Door .............................................................................16

Removing the Enclosure Cap ............................................................................16

2 • PosiDRIVE Security Gate Operational Overview ZMA-330, Ver.6 PosiDRIVE Security Gate

PosiDRIVE Security Gate Operational Overview

The PosiDRIVE Security Gate is a low-maintenance security gate, with a

microprocessor-based controller that protects roadways up to 20 feet (6 m). The

PosiDRIVE gate has a variable operating time, from 1.5 to 6 seconds, depending on the

length of the gate arm. The gate is capable of operating in an ambient temperature of

-30°F (-34°C) to 140°F (60°C) without any adjustments. It can be configured as a right-

hand or left-hand flange gate without any additional hardware.

The PosiDRIVE Security Gate works with several types of vend devices, such as vehicle

detection loops, card reading devices, or ticket issuing devices. The gate controller

inputs support both manual and automatic operation.

Manual Operation

For manual operation a toggle switch is wired into the Raise/Lower input on the gate

controller (Figure 2.3, on page 24). When the toggle switch is placed in the “raise”

position (i.e., the circuit is completed), the gate arm raises and remains in the up position

until the toggle switch is moved to the “lower” position.

Automatic Operation

For automatic operation, one or more vend devices are wired into the Vend input on the

gate controller (Figure 2.3, on page 24). Depending on the vend device(s), the lane runs

in one of the following modes:

■“Free Mode” on page 3

■“Pay Mode” on page 4

■“Pay/Free Mode” on page 5

For all automatic operation modes, a vehicle detection loop that resides under the gate

arm (loop B) is wired into the B Presence input on the gate controller. The gate

automatically lowers when the patron pulls off of the loop B.

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