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MB 106-1

To

be

handed

to

the

workshop!

Operating

instructions

for

the

Electric

Lathe

Grinder

type

MB

106-1

and

type

106-1 K

{42

Volts}

1. Technical

data

Current:

3-phase,

50

cycles

Mode

of

I

Speed

of

Pulle

y

at

motor

Pulley

at

quill

Driving

belt

I

Wheel

Net

weight

grinding

I

quill

Order

I

Cb

I

Order

R.P.M.

Reference

in. I

mm

Reference

external

I 110 I

grinding

4400 MZ 1-71

I

~

MZ

1-22

~

~-

internal

grinding

11000 I MZ 1-71 I

411.

110

MZ

1-1

2.

Construction

The

grinding

spindle

is

mounted

axially

adjustable

in

a

clamp-

ing

block.

It

is

driven

v

ia

e

ndless

belt

by

a

3-phase

motor.

Th

e

motor

is

guarded

by

a

filter

against

dust

and

dirt

and

is

adjust-

able

at

the

clamping

block

by

means

of

a

rocker.

The

block

is

slotted

for

mounting

on

the

slide

of

a

machine

tool.

Th

e

re

duced

spindle

overhang

guarantees

precise

surface

finish.

3. External

or

internal

grinding

For

th

ese

mod

es

of

grinding

use

different

pu

ll

eys

and

driving

belts

in

order

to

attain

the

highest

possibl

e

peripheral

speed

of

the

grinding

wheel.

Moreover

,

external

grinding

requires

a

wheel

guard.

The

extension

spindles

on

pages

2

and

3

are

used

for

internal

grinding.

When

replacing

grinding

wheel

flange

(63)

or

extension

spindles,

MT-so

cke

t

as

well

as

tapered

spindle

should

be

slightly

lubric

ated

.

When

replacing

pulley

or

grinding

wheel

tak

e

care

that

spindle

is

not

forc

ed

,

in

or

der to

avoid

dam

age

to

ball

bearings

or

axia

l

pla

y ,

which

imp

a

ir

the

surface

finish.

4.

Connection

Check

connection

of

socket

and

earthing

conductor

(voltage

tester)

before

connecting

the

tool.

Run

tool

unload

ed

for

a

short

time

in

order

to

ch

eck

th

e

pr

esc

ribed

direction

of

rot

at

ion

and

to

avo

id

loo

se

ning

of

the

grinding

wheel

while

work

ing.

Further

,

check

the

running

of

the

driving

be

lt

.

The

tension

of

the

belt

must

not

be

too

high

in

order

to

avoid

unnecessary

stress

on

or

damage

to

the

spindle

bearings.

For

external

grinding

mind

correct

adjustment

of

the

wheel

guard.

5.

Tending

the

driving

belt

Unscrew

he

xa

gon

sc

r

ew

(39)

and

displac

e

rocker

wi

th

motor

to

adjust

the

requir

ed

tension

of

the

belt.

M

aybe,

the

guard

(45)

should

be

adjust

e

d;

for

this

purpose

unscr

ew h

exago

n

nuts

(48, 53).

6. Grinding

wheel

For

good

surface

finish

us

e for

soft

material

a

ha

r

d-bond

ed

wheel

for

hard

mat

eria

l a

soft-bonded

wheel

Lay

ers

of

e

lastic

mat

er

ial

s

hould

be

placed

bet

ween

flange

and

grinding

whe

el.

In

doubt,

ask

your

dealer

for

th

e

correct

whee

l

BE

170/e X 1.

65

Printed

in

Germany

I

I

I

(/)

Order

I

Guard

I

in

. I

mm

R

efe

r.

in

. I

mm

I

lbs

kg

I

I I

3 75 I M 10-7-3

361

/•

920

---

MZ 4-4 35 15.8

x 15/s X 40

Pi

s I 29 I I I I

stating

th

e

purpose

.

At

an

y

rate,

observe

the

i

nstructions

on

"max.

pe

ri

pheral

speed

of

grinding

wheels"

.

7.

Dressing

the

grinding

wheel

Usually

the

grinder

remains

fixed

on

the

slide

and

the

grindin

g

wheel

is

moved

uniforml

y

to

and

fro

in

fron

t

of

t

he

dressing

to

ol

mount

ed

on

the

lathe

.

Avoid

free-hand

dress

ing

of

the

wheel

as

it

is

inaccurate

and

also

dangerous

. I

naccura

tel

y

dressed

grinding

w

heels

impair

the

surface

finish.

8.

Dismantling

of

motor

1.

Pull

ou

t

plug.

2.

Take

off

pulley.

3.

Unscrew

4

nuts

(21)

and

remove

hexagon

scre

ws (19).

4.

Remo

ve

ball

bearings

.

Re-assemble

in

reverse

seq

uen

ce

.

8a

Dismantling

of

spindle

1.

Remo

ve

cylindrical

scre

ws

(61)

and

take

off

pulley

(62)

or

(92

)

as

we

ll

as

grinding

w

heel

fla

nge

(63)

or

extens

ion

spindl

e.

2.

Unscrew

grubscrews

(5

9, 60, 70).

3.

Take

out

spindle

shaft.

9.

Maintenance

and

lubrication

1.

Motor

Continuous

use

of

the

mo

t

or

requires

careful

maintenance

.

T

he

rotor

ball

bearings

are

protected

aga

inst

dust

and

dirt

and

l

oss

of

grease

by

sealing

rings

.

Th

e t

oo

l

should

be

cleaned

thoroughl

y

aft

er

approx.

800

dut

y

hours

and

old

grease

should

be

remo

ved.

Rins

e

ball

bea

ri

ngs

and

r

ef

ill

1

/3

with

fresh,

acid-free

grease

.

Clean

a

ll

el

ec

tri

c

parts

dr

y a

nd

bl

ow

or

brush

away

the

dust.

2.

Spindle

We

recommend

to

take

spind

le

apart

after

500

duty

hour

s

and

to

clean

all

parts

t

hor

o

ughly.

Rinse

ball

bearings

and

re-

fill

1(3 w

ith

acid-free

grease

.

10. Spare parts

When

ordering

spare

parts,

pl

ease,

quot

e

Order

Reference

or

send

in

sample

part.

on E-F 257,5

11

Section

A-B

31

30

16

3 2

Spindles

for

internal

grinding

Section

C-D

I

~

I

-t-

Sl

I C\j

50~

:

~

I

--~

I

I

9

~

~

-

I

I

M180a

I

lJ)

.,..

I

L _,

I I

I

.,..29¢

J

Component Parts

0 0 I

z

Order

.b

~

Description

....

Reference

0

rd

0..

z

I

Order

:>-,

...,

a

Desc

ri

p

tio

n

....

R

eference

rd

0..

I

MK

9-34b-2

I

1 1

stator

with

winding

56-82 M 180a 1

spindle

for

external

grinding,

3

SR

11-M8

x12

2

grubscrew

assembled

4-14

EZ

30-5 1

switch,

assembled

56

M5

-1

7 1

spindle

shaft

57 LK 1-48 3

groo

ve

b

all

bearing

4 GH2.-4>

"11

1

switch

housing

5 EZ 1-6 1

tumbler

switch,

3 p

oles

6

SR

6-M4

x8

2

fillist

er

count

ers

unk

sc

r

ew

58

RJ

1-14 1

int

er

med

iate

ri

ng

59

RJ

13-15 2

threaded

sealing

ring

60

RJ

13-12 2

thr

ea

d

ed

sealin

g

ring

7

PT

31-4 1

clamping

pie

ce

8

SR

4-M4x20 2

half

round

scre

w 61

SR

13-5 2

cyli

ndrica

l

screw

62 MZ 1-22 1

pulle

y¢

3"

(75

mm)

9

SR

3-M4

x8

1

fillister

screw

63 M 7-43 1

inn

er

grinding

wh

ee

l

fla

ng

e

10

JS

10-11 1

insulating

plate

11

EZ 6-27 1

cable

without

plug,

3

-pin

12

JS

13-8 1

cable

protecting

sleeve

13 SR 2-M8x25 2

cy

li

ndrical

screw

14

PT

5-MS 2

lock

washer

64

MS

-39 1

outer

grinding

wheel

flange

65

JS

2-70 1

outer

p

ress

-

spahn

disc

66

JS

2-67 1

inn

er p

ress

-s

pa

hn

di

sc

67 M 11-1 2

pair

of

balancing

segments

68

SR

10-

M6x6

2

grubscrew

69

M4-19

1

fixing

tube

15-17a

WL

4-82-3 1

rotor,

assembled

70

MR

8-15 1

threaded

ring

71

SR

5-

M3x4

2

co

unt

ers

unk

sc

r

ew

15

WL

4-82-1 1

rotor

16 FL 1-69 1

fan

whee

l

17 LK 16-2 1

groove

ball

bearing

72-76 M 10-7-2 1

guard,

assembled

17a

RJ

1-123 1

supporting

ring

M 10-7-3 1

guard,

assemb

le

d

18

PT

11-34 1

ball

be

aring

cover

19

SR

1-M6x120 4

he

xago

n

screw

72 M 9-12 1

flange

74

PT

5-

M6

3 l

ock

washer

20

PT

5-M6 4

lock

was

her 75

SR4

-

M6x8

3 ha

lf

round

screw

21

MR

1-M6 4

he

xagon

nut

76

SR

4-

M6x12

1 ha

lf

round

screw

22 BF21-4x4x20 1

fitting

key

23

PT

3-9 1

was

her

24

SR

5-M4x12 1

countersunk

screw

25

SJ

3-8 1

air

filter

26

SR3-M6x20

2

fillister

screw

27

RJ

16-41 1

circlip

seeger

FD 5-13 2

sp

ring

28

LA

1-38 1

bearing

cover

29 EZ 4-9

-2

1

reversing

device

EZ 18-15 3

connection

cable

77-82 M 10-7-2 1 I

guard,

assembled

77 M 10-7-1 1

whee

l

guard

78 M 32-2-1 1

wheel-guard

cover

79

SR

3-

M4x6

4

fillist

er

sc

r

ew

80

M32-6

1

prot

ect

i

ng

cap

81

PT

1

-M5

3

disc

82

SR

1b

-M5x10 3 h

exagon

screw

83

on

demand

1

grinding

wheel

30-35

LA

3-23-1 1 d

rive

bearing,

assembled

Parts

for

low

tension

(42

Volts)

30

LA

3

-2

3 1

dri

ve

bearing

31 LK 16-9 1

groove

ball

bearin

g

32

RJ

27a

-47x23 1 N

il

os

-ri

ng

IEZ 3

1-1

b

I

1

I

switch

EZ 6-73 1

cable

33

RJ

16-4 1

circlip

seeger

34

PT

17-33 1 e

nd

cover

Accessori

es

35

SR

6-M5x15 3

fillist

er

countersunk

screw

36

M2-

1 1

ro

ck

er

37

SR

1-M8x25 4 h

exagon

screw

38 M 1-1 1

clamping

block

39

SR

1-M10x40 2

he

xagon

screw

40

SR

1-

M8x40

3

hexagon

screw

84

MZ4

-4 1

driving

b

elt

z 13-7 1

pi

n

spa

n

ner

z 11-1 1

hook

spanner

z 12-4

-1

1

spanner

M 12-1 1

grinding

-wh

eel

balancer

41

MZ

1-71 1

motor

pulley

Accessorie

s

on

demand

42-44

M4

-2-1 1

fixing

tube

,

assembled

42

M4-2

1

fixin

g

tube

43

RJ

26-6 1

thr

eade

d p

lu

g

44

BF 1-5x12 1

cy

lindri

ca

l

pin

85-87 M 6-33-1 1

attachment

with

co

ll

et,

1/

•"

(6

mm)

85

M6-33

1

spindle

attachme

nt

86

MZ

10-14 1

co

ll

et, 1/

•"

(6

mm

)

87

MR

17-6 1

nut

45-55 M 10-44-1 1

guard

for

belt,

assembled

88-90 M 6-23-1 1

grinding

sp

i

ndle

attachment

45 M 10-44 1

guard

for

be

lt

45a

BF 29-71 1 fix

ing

an

gl

e

46

SR

7-42 1

st

ud

bolt

47

PT

1-MlO 2

di

sc

88

M6-23

1 a

tta

chment

JS

2-73 2

was

h

er

90

MR

9-25 1

threaded

ri

ng

48

MR

1-MlO 2 h

exagon

nut

49

SR

7-

43

1 s

tud

bolt

For

attachments

50-55

BU

4-35

-1

1

guide

bush,

assembled

91

SR

16-25 1

gr

ub

screw

MZ

1-1 1

pu

ll

ey,

11/s" (29 mm)

cp

50 BU 4-35 1

guide

bush

51

SR

1-M6x12 1 h

exago

n

screw

Z

7-SW

19 1

single

end

span

ner

Z8

-11x14 1

doubl

e end

spa

nn

er

52

PT

1-MlO 1

disc

53

MR

1-M10 1 h

exagon

nut

54 BF 17-104 1

guide

bolt

55

MR

1

-M

12 1 h

exagon

nu

t