Fein ASt 636 Manuale utente

ASt

636

handed

the

workshop

Operating

instructions

for

the

double

in~ulated

und

radio

suppressed

Electric

Power

Hack

Saw

type

ASt

636

and

ASt

736

(42

Volts)

Technical

Data

Type

current:

single

(-)

phase

A. C.

Incisions

Stroke

Input

Output

We1gm

Type

per

minute

in.

ASt

636 3

1600 -

ASt

736

(42V)

Construction

The

hack

saw

ASt

636 is

electric

hand

tool

Class

ac-

cordance

with

the

VDE

regulations

0740.

addition

the

nor-

mal

insulation

the

tool

equipped

with

further

protective

in-

sulation

which

protects

the

user

from

electric

accidents

that

may

arise

from

wrong

normal

insulation

The

shockproof

motor

housing

made

Polyamide

forms

the

insulation

the

pole

housing,

whereas

the

live

parts

the

armature

are

separated

from

the

driving

shaft

intermediate

insulation

The

ma-

chine is

supplied

with

two

core

cable

without

earthing

con-

ductor

and

must

not

earthed.

The

insulation

tested

with

the

prescribed

test

voltage

4000

Volts.

The

machine

radio

suppressed

accordance

with

radio

interference

degree

Type

ASt

736

(42

V) is of

the

same

design

but

not

double

insu-

lated.

must

only

connected

with

two-core

cable

without

earth

wire.

prevent

the

overbridging

the

insulation

additional

marking

plates

and

signs

must

riveted

screwed

the

housing.

recommend

the

use

transfers

only.

Connection

Before

plugging

the

tool

check

that

voltage

stated

the

rat-

ing

plate

accordance

with

the

voltage

the

mains

supply.

Switch

must

the

"Off"

position

when

connecting

Watts

lbs.

20 5 4.7

2,1

150

I I

Unscrew

handle

(60)

combined

with

the

hexagon

and

open

screw

(51)

plunger

(37).

Put

saw

blade

chosen

for

the

work-

piece

into

the

slot

the

plunger

and

clamp

with

handle

(60)

and

screw

(51).

Usually

the

cutting

table

(52)

screwed

that

the

vaulted

side

points

into

the

cutting

direction.

special

cases

and

for

placing

reasons

e. g. if

you

want

cut

near

vertical

wall

the

table

can

turned

180 °

and

screwed.

The

ventilation

air

blows

the

saw-dust

away

from

the

saw-blade

that

the

tracing

line

always

visible.

Maintenance

Before

carrying

out

any

maintenance

work

always

remember

pull

out

the

plug.

guarantee

the

security

given

the

protective

insulation

the

machine

must

cleaned

regularly

after

300

duty

hours.

Blow

brush

out

the

tool

with

special

attention

carbon

brush

holders

and

insulated

parts.

For

the

checking of

the

carbon

brushes

take

out

carbon

brush

holders

(10)

after

unscrewing

the

screws

(12).

After

checking

the

carbon

brushes

sure

lodge

them

their

original

position

and

check

that

they

move

with

ease

their

holders.

They

should

replaced

the

latest

when

they

have

worn

down

the

204/e

XEW

Printed

Germany

IFrom

August

1970,

gear

and ball bearings are

provided

with

the

special

grease

Sst

Correct

quantity

for

gear

42 •

45---

37a

- - /

;I[

I,,

47 @

38 39

l l I

~~~Q

____

55 59

--,

65.67

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~~I

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r----

--------

1133

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&:c

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, ·' -

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5 1 I I I

9 B 7 6 I

----

--------·

---------

_____

1~~~

-~~

.~~~~-

---2

15 19 18

'¥!~

>£20

~--~

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----

70 ·

Component Parts .

Item

Order

;::,

Reference

Description

Item

Order

;::,

Reference

Description

1-23

1-17-2 1

motor

housing,

assembled

5-17 1

crankshaft

1-16

1-17-1 1

motor

housing,

assembled

45 s 14-41 1

sliding

piece

1-17 1

motor

housing

46 BF 17-181 1

tension

bolt

16-25 1

switch

bar

35-41 1

sealing

cap

16-28 1

trigger

1-57 1

felt

ring

5-48 1

switch

grip

7-38 1

clamping

ring

5 SR

3-M4x6

fillister

screw

19-55 1

threaded

state

type

pole

housing

assembled

with

SR 33-M5x8 1

hexagon

socket

screw

and

voltage

winding

52 s 14-43 1

cutting

table

PT6-M3,5

spring

washer

53 LK 8-2,5

balls

8 SR 2-M3,5x50 2

cylindrical

screw

SR5-M4x12

countersunk

screw

28-7 1

grease

retaining

ring

SR5-M4x22

countersunk

screw

EZ 12-45-1 2

carbon

brush

holder,

assembled

56 LK 1-8 1

groove

ball

bearing

EZ 11-62 2

carbon

brush

57 ZR 15-31x0,75 1

gear

wheel

SR 3-M3,5x20 2

fillister

screw

58 LK 1-4 1

groove

ball

bearing

SR 3-M3,5x15 2

fillister

screw

19-47 1

bearing

plate

EZ 1-60 1

switch,

poles

19-35 1

handle,

assembled

EZ 22-37 1

capacitor

SR 2-M4x22 4

cylindrical

screw

SR 3-M3,5x6 1

fillister

screw

61a

PT6-M4

spring

washer

17 EZ 7-101 1

cable

(220 V) 62 BF 42-5x55 2

cylindrical

13-7 1

cable

protecting

sleeve

63 BF 1-3x10 2

cylindrica

31-21 1

cable

clamping

bridge

12-52 1

sealing

ring

20 SR 3-M3,5x!O 2

fillister

screw

65 SR 2-M3,5x25 2

cylindrical

screw

27-28 1

cover

5d-M3,5

securing

plate

22 SR 6k-M3,5x8 1

fillister

head

countersunk

screw

67 SR_2-M3,5x42 2

cylindrical

screw

23 SR 3-M3,5x32 1

fillister

screw

26 s

tate

type

armature

with

winding,

collector

Parts

for

Volts

and

voltage

and

fan,

30 ZR 4-42 1

armature

drive

SR 2-M3,5x6 3

cylindrical

screw

1-23 1

1-17-3 I

motor

housing,

assembled

EZ 6-126

cable

32 PT 5d-M3,5 3

securing

plate

Accessories

16-35 2

groove

ball

bearing

z22-35 1

hack

saw

blade

for

metal

and

-6

3 ,

9-5-1 1

gear

head,

assembled

soft

sheet

steels

z22-36 1

hack

saw

blade

for

aluminium

GH9-5

gear

housing

sheet,

sheet

brass,

copper

sheet,

29-42 1

gear

housing

cover

plastics

A9-54

plunger

z 22-37 1

hack

saw

blade

for

hard-

and

37a

BF 38-2x12 1

clamping

sleeve

softwood,

plywood

34-6x0,7 1

"Seeger"

circlip

z22-38

hack

saw

blade

for

hard-

and

39 BF 17-184 1

bolt

softwood

40 s 14-40 1

counterweight

z22-39 1

hack

saw

blade

for

eternit,

s 14-42 1

connecting

rod

insulating

plates,

plastics

7-47 1

slotted

nut

SR 33-M5x8 1

hexagon

socket

LK 6a-13 1

needle

beanng

70 EZ 11-62 1

spare

carbon

brushes,

packed

max.

permissable

{

1/4").

Please

only

use

original

Fein

car-

bon

brushes

(order

reference

EZ 11-62).

After

fitting

the

new

orushes

run

tool

unloaded

for

about

minutes

allow

brushes

bed

lin.

One

pair

spare

carbons

(70)

will

found

the

motor

hous-

ing;

please

not

forget

reorder

them

time.

Check

cable

regular

intervals

prevent

possible

accidents.

replace

the

cable

take

off

the

screws

(22)

and

(23),

then

re-

move

cover

(21).

The

cable

clamped

off

from

the

switch

(14)

and

may

taken

out

after

unscrewing

the

screws

(20)

the

cable

clamping

bridge

(19).

5. Lubrication and

overhaul

recommend

renew

the

gear

grease

after

300

duty

hours

Please

only

use

Fein

grease.

After

approx.

900

duty

hours

the

machine

should

cleaned

thoroughly.

Dismantle

following

the

instructions

section

and

clean

component

parts.

Ball

bearings

and

gearing

parts

are

rinsed

clean

solvent.

The

space

between

inner

and

outer

ring

the

ball

bearings

one

third

filled

with

grease

(FK

order

avoid

overheating

claims

can

entertained

for

damage

due

negligent

maintenance

and

inadequate

lubrication.

Quantity

Grease

tube

Contents

Grease

type

order

ref

. I

oz. g oz. g

for

gear

and

2 60

60-3/

FK3

ball

bearing

6. Dismantling

The

tool

should

only

taken

apart

expert.

Unscrew

gear

cover

(36).

Only

case

damages

dismantle

parts

mounted

the

gearing

cover;

after

unscrewing

the

slotted

nut

(42)

the

plunger

(37)

may

pulled

out.

Turn

crankshaft

(44)

into

the

upper

position,

take

off

needle

bearing

(43)

and

"Seeger"

circlip

(38)

pull

out

bolt

(39)

and

turn

connecting

rod

(41)

out

the

slot

the

counterweight

(40).

Unscrew

countersunk

screws

(55)

pull

out

bearing

plate

(59)

with

assembled

pieces.

Push

crankshaft

(44)

out

bearing

plate,

gear

wheel

and

two

ball

bearings

;

remove

carefully

connectin

rod

(41)

order

that

the

balls

(53)

put

movably

are

not

lost

Remove

cover

motor

housing

(21)

after

unscrewing

the

screws

(22)

and

(23).

Clamp

off

all

connection

cables,

remove

switch

(14)

and

ca-

pacitor

(15).

After

unscrewing

the

screws

(12)

remove

carbon

brush

holder

(10).

Unscrew

cylindrical

screws

(65, 67)

and

remove

gear

hous-

ing

(35).

Only

case

damages

pull

out

armature

(26),

unscrew

screws

(31)

and

remove

armature

drive

(30).

10.

Remove

grease

retaining

ring

(9),

unscrew

screws

(8)

and

take

off

pole

housing

(6).

Attention!

Hits

and

blows

the

ventilation

fan

affect

the

good

running

conditions

the

armature

and

should

prevented.

Re-assemble

reverse

sequence.

Please

bear

mind

that

existing

washers

are

placed

the

right

places

The

loss

would

lead

damage.

Repair

and

spare

parts

recommend

our

Fein

Service

Stations

carry

out

all

over-

haul

and

repair

ork

quickly

and

expertl

When

ordering spare parts,

please,

quote

model

and

serial

N°

in addition

Order Reference

send

sample

part.

draw

your

attention

the

need

carry

out

high

voltage

test

accordance

with

your

local

regulations

(or

VDE

regula

tion

0740)

before

taking

tool

into

service

after

any

repair

carried

out

our

own

staff.

(

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