FERREX PLC40 Manuale utente

User Manual

PLASMA CUTTER

Contents

Dok./Rev.-Nr. 705680_20200120

AFTER SALES SUPPORT 705680

1300 855 831

[email protected]

MODEL:

PLC40

YEAR

WARRANTY

Made in China

FERREX®is a registered trademark of ALDI Stores

DISTRIBUTED BY:

ALDI STORES

1 SARGENTS ROAD

MINCHINBURY NSW 2770

www.aldi.com.au

ALDI guarantees that our exclusive brand products are developed to our

stringent quality specifications. If you are not entirely satisfied with this

product, please return it to the nearest ALDI store within 60 days from the

date of purchase, for a full refund or replacement, or take advantage of our

after sales support by calling the supplier’s Customer Service Hotline.

06/2021

DCB

Overview ..................................................................................... 3

Package contents/part list .........................................................6

Explanation of Symbols .............................................................. 7

Introduction ................................................................................9

Layout .........................................................................................10

Scope of delivery........................................................................ 11

Intended use ..............................................................................12

Safety regulations......................................................................12

Attachment / Before starting the equipment ......................... 20

Operation....................................................................................21

Cleaning and maintenance....................................................... 23

Technical data ........................................................................... 24

Storage and transport .............................................................. 25

Disposal and recycling .............................................................. 25

Troubleshooting........................................................................ 26

Warranty Details........................................................................ 29

Repair and Refurbished Goods or Parts Notice .......................30

Package contents/part

list

1Plasmas cutter, 1x

2Compressed air hose, 1x

3Ground cable with terminal, 1x

4Plasma hose package, 1x

5Hose clamp, 1x

6Nozzle, 3x (1x pre-assembled)

7Electrodes, 3x (1x pre-assembled)

8Diffuser, 2x

9Ceramic cap, 2x

10 Warranty card

11 Operatiing instructions

1315 141618

21 19

1217

315

10a

11a

515 16

18 17 16 15

19a

11 12

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Explanation of Symbols

The use of symbols in this manual is intended to draw your attention to possible risks.

The safety symbols and the explanations that accompany them must be perfectly un-

derstood. The warnings in themselves do not remove the risks and cannot replace

correct actions for preventing accidents.

Caution - Read the operating instructions to

reduce the risk of injury

1~ f1

Single-phase static frequency converter trans-

former rectifier

Direct current

Power input; phase number, as well as

Alternating current symbol and rated value of the

frequency

U0Rated idling voltage

U1Mains voltage

XDuty cycle

l2Cutting current

U2Operating voltage [V]

lmax Rated maximum mains current

le󰀨 Effective value of the highest line current [A]

IP21S Protection type

HInsulation class

Caution! Risk of electric shock!

Electric shock from the welding electrode can be

fatal

Inhaling welding smoke can be hazardous to

your health.

Electromagnetic fields can interfere with the

functionality of pacemakers.

Explanation of symbols

Kapitelüberschrift

Welding sparks can cause an explosion or fire.

Arc rays can damage the eyes and injure the

skin.

Electromagnetic compatibility is not guaranteed

in residential areas. Therefore, the device can

only be used for occasional, smaller welding

work!

Do not use the device outdoors and never in

rain!

Cutting with the plasma cutter.

Suitable for welding with an increased electric

risk.

Connection – Ground terminal plug

Connection – plasma burner - Power plug

Connection – plasma burner

Work light

Overheat protection indicator lamp

1Warranty period

Warranty class

m Attention! In this operating manual, we have used this sign

to mark all sections that concern your safety.

Explanation of symbols

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Introduction

Congratulations on choosing to buy a FERREX®product.

All products brought to you by FERREX®are manufactured to the highest standards

of performance and safety, and as part of our philosophy of customer service and

satisfaction, are backed by our comprehensive 1 Year Warranty.

We hope you will enjoy using your purchase for many years to come.

Note:

According to the applicable product liability law the manufacturer of this device is

not liable for damages which arise on or in connection with this device in case of:

• improper handling,

• non-compliance with the instructions for use,

• repairs by third party, non-authorised skilled workers,

• installation and replacement of non-original spare parts,

• improper use.

Recommendations:

Read the entire text of the operating instructions prior to the assembly and operation

of the device.

These operating instructions are intended to make it easier for you to get familiar

with your device and utilise its intended possibilities of use.

The operating instructions contain important notes on how to work safely, properly

and economically with your machine and how to avoid dangers, save repair costs,

reduce downtime, and increase the reliability and working life of the machine.

In addition to the safety regulations contained herein, you must in any case comply

with the applicable regulations of your country with respect to the operation of the

machine.

Keep the operating instructions in a clear plastic folder to protect them from dirt and

humidity; store them near the machine. The instructions should be read and careful-

ly understood by each operator prior to using the machine. Only persons who have

been trained in the use of the machine and are aware of the related dangers and

risks should be allowed to use the machine. The local required minimum age must

be met.

In addition to the safety notes contained in these operating instructions and any

speciﬁc regulations in your country, the generally recognised technical rules for the

operation of identically constructed machines must be observed.

Introduction

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Layout

Layout (Fig. 1, 3, 4, 5, 7, 8, 9)

1. Handle

2. Plasma cutter

3. Mains plug

4. Plasma hose package

5. Ground terminal clamp

6. Mains indicator lamp

7. Work light

8. Overheat protection indicator lamp

9. Ground terminal connection socket

9a. Ground terminal plug

10. Plasma burner connection socket

10a. Plasma burner plug

11. Plasma burner power socket

11a. Plasma burner power plug

12. Current controller

13. Plasma burner

14. Plasma burner trigger

15. Ceramic cap

16. Nozzle

17. Diffuser

18. Electrode

19. Compressed air hose

19a. Compressed air connection

20. Quick connector compressed air hose

21. Rotary knob to regulate the pressure

22. Manometer

23. Condensation water tank

24. On/off switch

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Scope of delivery (Fig. 2)

Position Part Quantity

A Plasma cutter 1x

B Compressed air hose 1x

C Ground cable with terminal 1x

D Plasma hose package 1x

E Hose clamp 1x

F Nozzle 3x (1x pre-assembled)

G Electrodes 3x (1x pre-assembled)

H Operating instructions 1x

I Diffuser 2x

J Ceramic cap 2x

• Open the packaging and take out the equipment with care.

• Remove the packaging material.

• Check that all listed contents are present.

• Inspect the equipment and parts for any damage. Please contact the helpline if

anything is missing.

• If possible, keep the packaging until the end of the guarantee period.

• Read the operating instructions fully to familiarise yourself with the tool prior to

using it.

• Only use original accessories and spare parts. Spare parts are available by

contacting the helpline.

• Specify the part numbers when you contact the helpline.

m ATTENTION!

The device and packaging materials are not toys!

Children must not be allowed to play with plastic bags, ﬁlm and small parts!

There is a risk of swallowing and suffocation!

Scope of delivery

Kapitelüberschrift

Intended use/Safety regulations

Intended use

The device is intended for compressed-air plasma cutting of all electrically conduc-

tive metals. Observing the safety instructions and assembly instructions and operat-

ing information in the instructions for use is also a component of the intended use.

This device is designed for domestic DIY use only and is not designed for commercial,

trade or industrial use

It is imperative to adhere to the applicable accident prevention regulations. The de-

vice must not be used:

• in insufﬁciently ventilated rooms,

• in moist or wet environments,

• in explosive environments,

• to defrost pipes,

• in close proximity to people with cardiac pacemakers and

• in close proximity to easily ﬂammable materials.

Use the product only as described and only for the speciﬁc applications as stated.

Keep these instructions in a safe place. Ensure you hand over all documentation

when passing the product on to anyone else. Any use that differs to the intended use

as stated above is prohibited and potentially dangerous.

Damage or injury caused by misuse or disregarding the above warning is not cove-

red by the warranty or any liability on the part of the manufacturer. The device is not

intended for commercial use. Commercial use will void the guarantee.

Safety regulations

mWARNING! Please read through the operating instructions carefully

before use. Familiarise yourself with the device, its proper use and the

safety notes based on these operating instructions. These form part of

the product and must be available at all times.

mWARNING! RISK OF SERIOUS INJURY OR DEATH FOR INFANTS AND

CHILDREN! Never leave children unsupervised near packaging materi-

al. There is a risk of suffocation.

• This device may be used by children aged 16 years and older, and by

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persons with reduced physical, sensory or mental capacities, or a lack

of experience and knowledge, if they are supervised or have been in-

structed in how to use the device safely and understand the dangers

that may arise when using it. Do not allow children to play with the

device. Cleaning and day-today maintenance must not be performed

by children without supervision.

• Repairs or/and maintenance work must only be carried out by quali-

fied electricians.

• Only use the cutting cable provided in the scope of delivery.

• During operation, the device should not be positioned directly on the

wall, covered or jammed between other devices so that sufficient air

can be absorbed through the ventilation slats. Makes sure that the

device is correctly connected to the supply voltage. Avoid any form of

tensile stress of the power cable. Disconnect the plug from the socket

prior to setting up the device in another location.

• If the device is not in operation, always switch it off by pressing the

ON/OFF switch. Place the electrode holder on an insulated surface

and only remove it from the holder after allowing it to cool down for

15 minutes.

• Hot metal and sparks are blown off from the cutting arch. The ﬂying

sparks, hot metal as well as hot objects and hot device equipment can

cause ﬁres or burns. Check the working environment and make sure

the workplace is suitable prior to using the device.

• Remove all ﬂammable material within 10 m of the plasma cutter. If this

is not possible, cover the objects meticulously using suitable covers.

• Do not make cuts in places where ﬂying sparks could come into con-

tact with ﬂammable material.

• Protect yourself and others from ﬂying sparks and hot metal.

• Please be careful because sparks and hot materials can easily fall

through small gaps and openings while cutting and land on adjacent

areas.

• Please be aware that cutting on a ceiling, ﬂoor or a partition can cause

a ﬁre on the opposite side that is not visible.

• Connect the power cable using the shortest route with a socket sit-

uated close to the workplace to prevent the power cable from being

spread across the whole room and located on a surface which could

cause an electric shock, sparks or ﬁre outbreak.

Safety regulations

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Safety regulations

• Do not use the plasma cutter to defrost frozen tubes.

Risk of electric shock

mWARNING! Electric shock from the cutting electrode can be fatal.

• Do not use the plasma cutter when it is raining or snowing.

• Wear dry insulating gloves.

• Do not touch the electrodes with bare hands.

• Do not wear wet or damaged gloves.

• Protect yourself from electric shock with insulation against the work-

piece.

• Do not open the device housing.

• Additional protection against a shock from the mains power in the

event a fault can be provided by using a fault-circuit interrupter,

which is operated with a leakage current of no more than 30 mA and

covers all mains-powered devices in close proximity. The fault-circuit

interrupter must be suitable for all types of current.

• There must be means of rapid electrical isolation of the cutting pow-

er source or the cutting circuit (e.g. emergency stop device) which are

easily accessible.

Danger from smoke emission when plasma cutting:

• Inhalation of fumes which result from plasma cutting can endanger

health.

• Do not keep your head in the fumes.

• Use the device in open areas.

• Only use the device in well-ventilated spaces.

Danger from ﬂying sparks when plasma cutting:

• Cutting sparks can cause an explosion or ﬁre.

• Keep ﬂammable substances away from the cutting location.

• Do not use the plasma cutter near ﬂammable substances.

• Cutting sparks can cause ﬁres.

• Keep a ﬁre extinguisher close by and an observer should be present

to be able to use it immediately.

• Do not carry out plasma cutting on drums or any other closed con-

tainers. Danger from arc beams:

• Arc beams can damage your eyes and injure your skin.

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