Festo VTSA Series Istruzioni per l'uso e l'installazione

Description

Pneumatics

538923

1312 h

[8025774]

Valve terminal VTSA/VTSA-F

VTSA…

Contents and general safety instructions

Festo P.BE-VTSA-44-EN en 1312h English

Original de.......................................

Version en 1312h..................................

Designation P.BE-VTSA-44-EN........................

Order no. 538923..................................

Internet: http://www.festo.com

E-Mail: service_international@festo.com

Reproduction, distribution or sale of this document or

communication of its contents to others without express

authorization is prohibited. Offenders will be liable for

utility model or design patent is registered.

Contents and general safety instructions

Festo P.BE-VTSA-44-EN en 1312h English

CAGE CLAMP

is a registered trademark of the respective owner in certain

countries.

Contents and general safety instructions

III

Festo P.BE-VTSA-44-EN en 1312h English

Ta b l e o f c o n t e n t s

Intended use VII..........................................................

Range of application and certifications VII.....................................

Target group VIII..........................................................

Service VIII...............................................................

Notesonthisdescription IX................................................

Important user information X..............................................

1. Overview of components 1-1........................................

1.1 The VTSA/VTSA-F valve terminal 1-4...................................

1.2 Components, width 18 ... 52 mm 1-8...................................

1.2.1 Main and additional supply 1-10...............................

1.2.2 Valves 1-11.................................................

1.2.3 Manifold sub-bases 1-14......................................

1.2.4 Pilot control 1-15............................................

1.2.5 Pressure zone separation 1-18.................................

1.2.6 Vertical stacking 1-19........................................

1.2.7 Pressure regulator plates 1-23.................................

1.2.8 Components for protective functions 1-30........................

1.2.9 Vacuum block VABF-S4-1-V2B1 1-34............................

1.2.10 Pilot air switching function (manifold sub-base VABF-S4-…-S) 1-35....

1.3 Components, width 65 mm 1-36.......................................

1.3.1 Valves 1-37.................................................

1.3.2 Manifold sub-bases 1-38......................................

1.3.3 Pressure zones 1-39.........................................

1.3.4 Vertical stacking 1-39........................................

1.4 Connection and control elements of the pneu. components,

width 18 ... 52 mm 1-41..............................................

1.5 Connection, display and control elements of the pneumatic components,

width 65 mm 1-45...................................................

Contents and general safety instructions

Festo P.BE-VTSA-44-EN en 1312h English

1.6 Electrical components 1-47...........................................

1.6.1 VTSA/VTSA-F valve terminal with fieldbus 1-47...................

1.6.2 VTSA/VTSA-F valve terminal with multi-pin plug 1-49..............

1.7 Connection and display components of the electrical components 1-52.......

2. Assembly 2-1.....................................................

2.1 General instructions on mounting and dismantling 2-4....................

2.2 Mounting variants 2-5..............................................

2.3 Mounting/dismantling the optional inscription label holder,

width 18 ... 52 mm 2-6..............................................

2.4 Mounting/dismantling the optional manual override cover caps,

width 18 ... 52 mm 2-7..............................................

3. Installation 3-1...................................................

3.1 Compressed air preparation 3-4......................................

3.1.1 Operation with unlubricated compressed air 3-4.................

3.1.2 Operation with lubricated compressed air 3-5....................

3.2 General notes on connecting the tubing 3-8.............................

3.2.1 Installing the tubing 3-9.....................................

3.3 Connecting the VTSA/VTSA-F valve terminal 3-13.........................

3.4 Pilot control, width 18 ... 52 mm 3-13...................................

3.4.1 Venting pilot exhaust air 3-13..................................

3.4.2 Pilot air supply 3-15..........................................

3.5 Pilot control, width 65 mm 3-20........................................

3.5.1 Pilot air supply 3-20..........................................

3.6 Pressure zone separation, width 18 ... 52 mm 3-23........................

3.7 Pressure zone separation, width 65 mm 3-26.............................

3.8 Reversibly operated VTSA/VTSA-F valve terminal 3-27.....................

3.8.1 Operating the VTSA/VTSA-F valve terminal with reversible valves 3-28

3.8.2 Operating the VTSA/VTSA-F valve terminal with reversible

pressure regulators 3-29......................................

3.8.3 Setting the pressure regulator 3-30.............................

3.9 Vacuum / low-pressure operation: 3-35.................................

3.10 Connecting the pneumatic lines 3-37...................................

Contents and general safety instructions

Festo P.BE-VTSA-44-EN en 1312h English

3.11 Connecting the electric cables 3-47.....................................

3.12 Address assignment of the valves 3-51..................................

4. Commissioning 4-1................................................

4.1 General instructions 4-4.............................................

4.1.1 Prior to commissioning 4-4...................................

4.1.2 Pressure build-up in the overall supply 4-4......................

4.2 Manual override (MO) 4-6...........................................

4.2.1 Manual override, width 18 ... 52mm 4-7.........................

4.2.2 Manual override, width 65 mm 4-8.............................

4.3 Checking the valves and the valve/actuator combination 4-10...............

4.4 LED display of the valves 4-15.........................................

4.4.1 Valves, width 18 ... 52 mm 4-15................................

4.4.2 Valves, widths 65 mm 4-17....................................

4.5 Fault finding 4-18...................................................

4.5.1 Impairments of function 4-18..................................

4.5.2 Operating states of the pneumatic system 4-19...................

5. Conversion and maintenance 5-1.....................................

5.1 General preventive action 5-4........................................

5.2 Service and maintenance measures to be executed regularly 5-5...........

5.3 Dismantling the valve terminal 5-6....................................

5.4 Replacing the solenoid coil fuse, width 65 mm 5-8.......................

5.5 Replacing valve terminal components 5-10..............................

5.5.1 Replacing valves or cover plates, width 18 ... 52 mm 5-10...........

5.5.2 Replacing the cover plate with a valve, width 65 mm 5-12...........

5.5.3 Replacing/adding components for vertical stacking,

width 18 ... 52 mm 5-14.......................................

5.5.4 Replacing/adding components for vertical stacking,

widths 65 mm 5-19..........................................

5.5.5 Replacing the exhaust plate or exhaust port cover,

widths 18 …52 mm 5-20......................................

5.5.6 Replacing the manifold sub-base, pneumatic supply plate

or right end plate, widths 18 … 52 mm 5-20.......................

5.5.7 Replacing the manifold sub-base or right end plate, size 65 mm 5-24.

Contents and general safety instructions

Festo P.BE-VTSA-44-EN en 1312h English

5.6 Converting the VTSA/VTSA-F valve terminal 5-31.........................

5.6.1 Conversion, pilot exhaust air via port (12), widths 18 … 52 mm 5-31..

5.6.2 Conversion, internal or external pilot air supply,

width 18 ... 52 mm 5-33.......................................

5.6.3 Conversion, internal or external pilot air supply, widths 65 mm 5-34..

5.6.4 Conversion, VTSA/VTSA-F valve terminal with two or more

pressure zones, width 18 ...52 mm 5-36.........................

5.6.5 Conversion, valve terminal with 2 pressure zones,

widths 65 mm 5-39..........................................

5.6.6 Adding valve positions, widths 18 … 52 mm 5-40..................

5.6.7 Adding valve positions, widths 65 mm 5-41.......................

5.6.8 Adding a soft-start valve 5-43..................................

A. Technical appendix A-1.............................................

A.1 Technical data A-3..................................................

A.2 Accessories A-26....................................................

B. Supplementary component overview B-1..............................

B.1 Overview of valve position components B-3.............................

B.2 Separating the VTSA/VTSA-F valve terminal from the CPX terminal B-14.......

C. Index C-1.........................................................

Contents and general safety instructions

VII

Festo P.BE-VTSA-44-EN en 1312h English

Intended use

The VTSA/VTSA-F valve terminals described in this manual

are intended for fitting into a machine or automated system.

The user must at all times observe the safety instructions

specified in this manual, as well as the instructions concern-

ing the intended use of the relevant VTSA/VTSA-F valve ter-

minal. The VTSA/VTSA-F valve terminals may only be used as

follows:

– as intended for switching of gaseous media

(Appendix A “Technical data”) in an industrial

environment

– in original status without unauthorised modifications.

Only the conversions or modifications described in the

documentation supplied with the product are permitted

– in excellent technical condition.

If used together with additional commercially available com-

ponents, such as actuators, the specified limits for pressures,

temperatures, electrical data, torques etc. must be observed.

Observe the corresponding regulations of the trade associ-

ations, German Technical Control Board (TÜV), VDE stipula-

tions or relevant national regulations.

Range of application and certifications

The product fulfils the requirements of EU directives and is

marked with the CE marking.

Standards and test values, which the product must comply

with and fulfill, can be found in the section “Technical data”.

The product-relevant EU directives can be found in the declar-

ation of conformity.

Contents and general safety instructions

VIII

Festo P.BE-VTSA-44-EN en 1312h English

Certain configurations of the product have been certified by

Underwriters Laboratories Inc. (UL) for the USA and Canada.

These configurations bear the following mark:

UL Recognized Component Mark for Canada and the United

States.

Note

Observe the following if the UL requirements are to be

complied with in your application:

– Rules for complying with the UL certification can be

found in the separate UL-specific special documentation.

The relevant technical data listed there also apply here.

– The technical data in this documentation may show val-

ues deviating from this.

Target group

This manual is directed exclusively toward technicians trained

in control and automation technology.

Service

Please consult your local Festo repair service if you have any

technical problems.

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