FHP AHP 641-224 Manuale utente

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I/O ZONE 560/583
641-224
641-242
641-237
USERS GUIDE

Hot Gas Re-Heat Valve On/Off:.................................15
THE ZONE CONTROLLER......................4 Modulating Re-Heat Valve:..........................................16
Filter:..............................................................................16
SPECIFICATIONS ................................5
Heating and Cooling – (1 and 2 Compressor Stages): 16
The heating will be enabled whenever:.......................17
CONTROLLER COMPONENTS...............6 The cooling will be enabled whenever: ......................17
LED Indicators..............................................................6
DIP and Rotary Switches...............................................7 Reversing valve:.............................................................17
Jumpers and settings......................................................8
Supplemental Electric Heating Stage: ......................... 17
LONWORKS® CARD OPTION...............9 Discharge Air Temperature: ........................................18
High Discharge Air Temp:..........................................18
WATER TO AIR OPERATION..............10 Low Discharge Air Temp:..........................................18
Discharge Air Sensor Failure:..................................... 18
General Description.......................................................10 Discharge Air Control...................................................18
Key Features and Benefits.............................................10 Single Outside Air Temperature (OAT) Reset: ..........19
Multiple Outside Air Temperature (OAT) Reset:.......19
Inputs ..............................................................................11 Leaving Water Temperature:.......................................20
Outputs............................................................................11 High Leaving Water Temp:........................................20
Low Leaving Water Temp:......................................... 20
Leaving Water Sensor Failure: ...................................20
Control & Status Parameters and Alarms...................11
Control.........................................................................11
Status...........................................................................12 WATER TO WATER OPERATION........25
Alarms.........................................................................12
GENERAL DESCRIPTION...................27
SEQUENCE OF OPERATION ...............13 Inputs .......................................................................... 27
Outputs........................................................................27
Run Conditions: .............................................................13
Occupied Mode ...........................................................13
Unoccupied Mode (night setback):..............................13 CONTROL & STATUS PARAMETERS
AND ALARMS.....................................28
Zone Temperature .........................................................14 Status and Control....................................................... 28
High Zone Temp: ........................................................14 Alarms ........................................................................28
Low Zone Temp:.........................................................14
Zone Sensor Failure: ...................................................14
SEQUENCE OF OPERATION...............29
Zone Setpoint Adjust:....................................................14
Run Conditions:.............................................................29
Zone Unoccupied Override:..........................................14 Occupied Mode........................................................... 29
Unoccupied Mode (night setback):............................. 29
Freeze Protection: ..........................................................15 Auto Changeover Mode..............................................29
Digital Input Mode......................................................30
Fan:..................................................................................15 BAS Mode..................................................................30
Constant Volume.........................................................15
VAV............................................................................15 Lead - Lag Compressor operation ...............................31
Compressor 1 Runtime:..............................................31
Zone Humidity:..............................................................15 Compressor 2 Runtime:..............................................31
Table of Contents
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Pump Control (optional)................................................31
Pump Runtime Alarm:.................................................31
Load Water (Entering) Temperature: .........................32
Load High Temp: ........................................................32
Load Low Temp:.........................................................32
Load Sensor Failure: ...................................................32
Source Water (Leaving) Temperature:........................32
Leaving High Temp: ...................................................32
Leaving Low Temp:....................................................32
Leaving Sensor Failure:...............................................32
BACview Termination Detail........................................35
RS-Sensor Termination Detail......................................37
NOTES................................ Error! Bookmark not defined.
NOTES ...........................................................................41
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The Zone Controller
The Zone control board also known as DDC
and shown in figure 1 is used in most
configure to order applications.
It is BACnet® native which makes it flexible
and easy to integrate into existing Building
Automation Systems (BAS). The main
difference between the 560 and the I/O 583
is the Analog Output (AO) plug enclosed in
figure 1.
The controller is programmed in the factory
with software versions that suit the different
applications FHP offers. User settings such
as the time and test and balance set points
shall be set up during the installation and
commissioning process at the job site.
Figure 1 - Zone Controller
Analog plug enclosed in red box on figure above is only available on Zone I/O 583.
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Specifications
Power: 24VAC ± 10%, 50-60Hz, 20VA power consumption
(Single Class II 70VA or 100VA option available)
Physical: Rugged plastic housing protects circuitry.
Environmental
Operating Range: 40° to 130°F (-17.8° to 54.4°C); 10 to 90% relative humidity, non-condensing
Digital Outputs: Five digital outputs relay contacts rated at 1A resistive @ 24VAC; configured as dry contact,
normally open.
Universal Inputs: 8 inputs. Inputs 1 and 2 are configurable for 0-5VDC, 10K ohm thermistor,
or dry contact; inputs 3 and 4 support thermistor or dry contact only; inputs 5 and 6 support
thermistor, dry contact, or LogiStat. Inputs 7 and 8 are used for 1-10K adjustment pots or dry
contacts.
Standard Comm Port: 3-pin port configurable for ARC156 (BACnet-over- ARC156) or
Communication EIA-485communications (BACnet MS/TP, Modbus RTU, orN2).
Ports: Rnet Port: 4-pin port for interface with remote mounted BACview6 or RS sensors
Local Access Port: For local communication with a laptop computer running WebCTRL or
for communication with a BACview6.
Status Indication: Visual (LED) status of network communication, running, errors, power, and
all digital outputs
Battery: Lithium 3V coin cell battery, CR2032, provides a minimum of 10,000 hours of
Data retention during power outages
Protection: Surge and transient protection circuitry for power and communications.
Listed by: FCC Part 15 - Subpart B - Class A. Pending listings at the time of publishing
this document: UL 916 (PAZX), cUL C22.2 No. 205-M1983 (PAZX7), CE (1997).
Weight: 0.6 lbs. (0.27 Kg).
Overall
Dimensions: 5-1/16” (width) by 5-11/16” (height) by 1-1/2” (recommended panel depth).
129mm (width) by 144mm (height) by 38mm (recommended panel depth).
Mounting Hole
Dimensions: Two mounting holes center line as at left with 5-9/16” (141mm)
Spacing (height)
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Controller ComponentsController Components
LED IndicatorsLED Indicators
The DDC controller is equipped with three
bank sets of LED that help the user
diagnose problems and or identify normal
operation.
The DDC controller is equipped with three
bank sets of LED that help the user
diagnose problems and or identify normal
operation.
Figure 2 - Network LEDsFigure 2 - Network LEDs
The first bank is located in the upper left
hand corner as shown in the figure 2. They
flash repeatedly when the controller is
communicating with the network and usually
service support refers to them as Rx and Tx.
The first bank is located in the upper left
hand corner as shown in the figure 2. They
flash repeatedly when the controller is
communicating with the network and usually
service support refers to them as Rx and Tx.
The second bank is located on the upper
right hand corner of the controller as shown
in figure 3. The first one from top to bottom
is normally lit (on) while the controller is
powered the second is the heart beat and
will flash during normal operation, the third
LED will remain off and will lit red in case
there is an error in the controller.
The second bank is located on the upper
right hand corner of the controller as shown
in figure 3. The first one from top to bottom
is normally lit (on) while the controller is
powered the second is the heart beat and
will flash during normal operation, the third
LED will remain off and will lit red in case
there is an error in the controller.
Figure 3 - Power LEDs
In addition, when downloading new or
modified versions of software these LEDs
will flash on and off indicating new files are
being written to its non-volatile memory.
In addition, when downloading new or
modified versions of software these LEDs
will flash on and off indicating new files are
being written to its non-volatile memory.

Figure 4 – Digital Output LEDs
The Third Bank of LEDs are located on the
bottom right corner of the controller as
shown on figure 4 (right) and their purpose
is to show the status of individual Digital
Outputs (DO) as they are energized
DIP and Rotary Switches
Two sets of switches can be found on the
controllers, they must be set properly to
allow correct operation of the unit.
The first set are rotary switches, as shown in
figure 5, is located on the left hand corner
near the top and their function is to provide
the controller address it always convenient
to identify the rotary for the tens and the
rotary for the ones as shown in figure 6.
The second set is located on the top left
hand corner of the controller and it is used
for two purposes:
(1) SW1 and SW2 set the baud rate of the
communications port on the controller:
BAUD RATE SW1 SW2
9600 Off Off
19.2K Off On
38.4K On Off
76.8K On On
Figure 5 – Controller Address Rotary DIP switch
Figure 6 – Rotary switches
Figure 7 – DIP Switches
(2) SW3 and SW4 enable different
supported protocols on the controller
additional hardware is needed for LonTalk®.
IMPORTANT:
Controllers must be
addressed correctly
for multiple units to
work on a network.
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PROTOCOLS SW3 SW4
BACnet®MS/TP Off Off
N2 On Off
Modbus Off On
Option Card On On
Typical DIP switch for LonTalk® (Option
Card) is shown in figure 8.
Jumpers and settings
Controllers come equipped with a series of
jumpers which allow different types of inputs
to be terminated in a particular point.
Most inputs allow thermistor or dry contact
input devices to be terminated in them,
however IN1 and IN2 can be used as analog
or digital input points and their available
options are as follows:
0-5 VDC Analog Input
Thermistor
Dry Contact
FHP sets most switches in the factory,
however there are certain cases where a
particular sensor is required by the
customer, therefore it is important for the
installer to understand jumper settings and
their relationship with unit configuration and
operation. Figure 9 shows the location of the
jumpers on the controller.
Figure 8 - LonTalk® DIP Settings
EIA-485
BACnet
over ARC156
Figure 9 - Jumper setting for LonTalk® only.
Figure 10 - Jumper Settings
1234
IMPORTANT:
The LonTalk® card
must be installed.
Jumpers set up will be
cover under the jumper
section.
ON

LonWorks® card option
LonWorks® is a network platform that allows any facility or to integrate sub-systems using a
common system architecture and infrastructure.
This platform provides fully open operability of the components within a system or sub-system,
this enables the facility owner to utilize different vendors and still have the capability of
integrating their system into one single server or front end.
The LON card option is available for both controllers 641-224 and 641-242.
The Lon card connects to the option card port as shown in figure 11.
Figure 11 - LonTalk® Card – 641-237
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Water to Air Operation
General Description
The Heat Pump Factory mounted I/O Zone 560 or 583 DDC Controllers are factory configured
with the Water to Air application program and factory installed in the unit to be job site
configureable to run.
The unit will operate in a 100% stand-alone control mode or connect to a Building Automation
System (BAS) using open protocols BACnet® (ARCNET and MS/TP), Modbus RTU, N2 or
LonWorks® (additional network interface board required for LonWorks® option).
The point mapping to all of these protocols is available in www.fhp-mfg.com and can be pre-set,
so that the protocol and baud rates desired can be easily field-selected and commissioned
without the need for any additional downloads or technical assistance.
The DDC Controller also supports communications to intelligent RS Room sensors and
BACview keypad/display panels.
Key Features and Benefits
I/O point count: 5 Digital outputs and 6 Universal inputs
Powerful high speed microprocessor with 1MB Flash memory and 1MB of battery-backed
RAM
Built-in protocol support: BACnet® (ARCNET and MS/TP), Modbus, N2 and LonWorks®
(additional network interface board required for LonWorks® option)
Built-in local access support: BACview6 keyboard/display and Intelligent RS Room
sensors
On-board lithium battery holds Controller time clock settings
Program archived in non-volatile memory allows unit to be ready after long periods of
power outages.
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