Fimer FLEXA AC Stand Alone Manuale utente

FIMER FLEXA AC Wallbox

Installation Manual

Safety instructions

This manual contains important safety instructions that must be followed during installation and maintenance of the

equipment.

Keep this manual

Keep this document in a safe place for easy access at all times during installation and maintenance.

The installer must read this document in its entirety

before installing the equipment

Operators are required to read this manual and to comply strictly with the instructions it contains.

FIMER cannot be held responsible for damage caused to persons and/or property, or to the equipment, if the conditions

described below have not been complied with.

The purpose of this document is to support qualified technicians, who have received appropriate training and/or have

demonstrated adequate skills and knowledge in the construction, installation, operation and maintenance of electrical

equipment.

The warranty requirements are contained in the Terms and Conditions of Sale section included with the purchase order

for this product.

NOTE: Any modification not approved by FIMER will immediately invalidate the product warranty.

Warranty and delivery conditions

The warranty conditions are considered valid if the customer complies with the instructions contained in this manual;

any deviation from the warranty conditions with respect to what is described below must be expressly indicated in the

purchase order.

FIMER declares that the equipment complies with the legal provisions currently in force in the country of installation and

has issued the relative declaration of conformity.

FIMER assumes no responsibility for failure to comply with the instructions for proper installation and cannot be held

responsible for the systems upstream or downstream of the equipment supplied.

It is absolutely forbidden to modify the equipment. Any modification, manipulation or alteration of the hardware or soft-

ware not expressly agreed with the manufacturer will immediately void the warranty.

Due to the large number of possible combinations of system configurations and installation environments, it is essential

to check the following before installing the product: adequate space for housing the equipment, ambient noise produced

by the environment and possible flammable conditions.

FIMER cannot be held responsible for defects or malfunctions deriving from: improper use of the equipment; deteriora-

tion due to transport or particular environmental conditions; incorrect or insufficient maintenance; tampering or unsafe

repairs; use or installation by unqualified persons.

FIMER is not responsible for any disposal of the equipment, or part of it, that does not comply with the regulations and

laws in force in the country of installation.

Purpose and structure of the document

This user and maintenance manual is a guide to help you to work safely and carry out the necessary operations to keep

your equipment in good working order.

If the equipment is used in a manner not specified in this manual, the protection provided by the equipment may be

impaired.

This document was originally written in Italian. Therefore, in case of inconsistencies or doubts, ask FIMER for the orig-

inal document.

List of documents in the appendix

In addition to this user manual, product documentation can be consulted and downloaded by visiting www.fimer.com.

This document only contains the information deemed necessary for the use and routine maintenance of the equipment.

Skills and requirements of the operator and

maintenance personnel

Personnel involved in the use, maintenance and installation of the equipment must be qualified by FIMER (by means

of a letter certifying their qualification) for the activities described and must reliably demonstrate their ability to correctly

interpret what is described in the manual.

The installation must be carried out by FIMER-qualified installers and/or FIMER-authorised electricians in accordance

with the regulations in force in the country of installation and in compliance with all safety regulations for carrying out

electrical work.

It is forbidden to entrust the installation or maintenance of the product to unqualified persons or those in an altered

physical or mental state.

The customer bears civil responsibility for the qualification and mental or physical state of the personnel who handle

the equipment. Such personnel must always use the personal protective equipment (PPE) required by the laws of the

country of destination and by the instructions of their employer.

Table of Contents

1 General information........................................................................... 6

Fields of use.................................................................................................................................. 6

Support.......................................................................................................................................... 6

Symbols and definitions.............................................................................................................. 7

Product dimensions and features .............................................................................................. 8

Available models and versions ................................................................................................... 9

Inverter Net Additional features....................................................................................... 9

Future Net Additional features......................................................................................... 9

2 Safety and equipment ..................................................................... 13

Safety warnings..........................................................................................................................13

Proper use ...................................................................................................................................13

Product handling........................................................................................................................14

3 Installation....................................................................................... 15

Preparing for Installation...........................................................................................................15

Tools required .............................................................................................................................16

Package Contents ......................................................................................................................16

Space and positioning...............................................................................................................16

Unpacking ...................................................................................................................................17

Wall mounting plate installation ..............................................................................................18

Wallbox installation....................................................................................................................19

Connection of power and earth cables....................................................................................20

Residual-Current Device Management....................................................................................23

External protection..........................................................................................................23

National restrictions in Italy and the Netherlands.......................................................23

Installation example........................................................................................................24

Communication cables connection .........................................................................................25

Port Description..........................................................................................................................26

Opto-isolated digital outputs ........................................................................................27

Digital inputs....................................................................................................................27

AC Relay OUT....................................................................................................................28

TA Sensor..........................................................................................................................28

Gigabit Ethernet ..............................................................................................................29

RS-485 Smart Grid ..........................................................................................................30

RS-485 Mid Meter ...........................................................................................................31

USB ...................................................................................................................................32

Dynamic power management ...................................................................................................33

TA sensor installation......................................................................................................33

Closing operations and power supply ....................................................................................34

4 First start-up and configuration ..................................................... 35

Behaviour of the LED..................................................................................................................35

Behaviour of the LED when switching on the device...................................................35

Behaviour of the LED during operation .........................................................................35

5 Instructions for use ......................................................................... 36

Preliminary charging operations ..............................................................................................36

Charging operations ..................................................................................................................36

Plug&Charge charging ....................................................................................................37

Interrupting Plug&Charge charging ..............................................................................38

Charging with RFiD authentication................................................................................38

Interrupting charging with RFiD authentication ..........................................................40

Charging via RFiD and OCPP Service Centre (Future Net model only) .....................41

Remote charging via OCPP Service Centre (Future Net model only).........................42

RFiD TAG operations ..................................................................................................................43

Idle status indication (IDLE) ...........................................................................................43

TAG registration .............................................................................................................44

TAG verification................................................................................................................44

TAG deletion.....................................................................................................................44

MyFIMERWallbox App................................................................................................................45

Wallbox pairing................................................................................................................45

First page .........................................................................................................................46

Viewing, Adding and Deleting Wallboxes .....................................................................46

Wallbox configuration.....................................................................................................47

Active alarms ...................................................................................................................48

6 Trouble shooting .............................................................................. 49

Alarms and warnings .................................................................................................................49

Global Alarms...................................................................................................................50

Global Warnings ..............................................................................................................50

Socket Alarms ..................................................................................................................51

Socket Warnings..............................................................................................................51

7 Maintenance .................................................................................... 52

8 Decommissioning and disposal....................................................... 53

General information

FIMER FLEXA AC Wallbox is the AC charging solution for powering electric vehicles, ideal for public, semi-public and

residential applications: it is available in single-phase or three-phase configurations and can be equipped with a Type 2

SOCKET or a Type 2 CABLE or a Type 3A SOCKET (according to the IEC 62196-2 standard). Other types of connec-

tors are not supported.

Characterised by significant robustness and ease of use, this device allows you to charge an electric vehicle up to a

maximum of 22 kW (with Type T2 socket or cable) or up to 3.7 kW (with Type 3A socket).

Prepare and size the entire power supply system in compliance with the local and international standards in force

according to the product configuration and the power rating chosen.

This document describes how to install, configure, and maintain the product.

A description of the features of the equipment is provided to identify its major components and specify the technical

terminology used in the manual.

This chapter contains information on models, details on equipment, features and technical data, overall dimensions and

identification of the equipment.

In some cases, it may be necessary to document the software configuration features separately by consulting additional

documentation to this manual intended for specialised FIMER-trained technicians (e.g. sim data, etc.).

Fields of use

FIMER shall not be liable for damage of any kind resulting from incorrect or careless operations.

The equipment may not be used for any purpose other than that intended in the field of use. The equipment must not

be used by inexperienced personnel, or even by expert personnel if operations are carried out on the equipment that do

not comply with this manual and the accompanying documentation.

This equipment is a charging device for electric vehicles; the following classification (according to IEC 61851-1) identi-

fies its characteristics:

• Power supply: permanently connected to the AC power supply grid

• Output: alternating current

• Environmental conditions: outdoor use

• A device for places with free access

• Fixed installation on wall or dedicated FIMER FLEXA Stand

• Protection against electric shock: Class I

• Charging type: Mode 3 according to the IEC 61851-1 standard

• Optional function for ventilation not supported

In case of installation in TN-type earthing systems, there may be additional specific local regulations regarding system

safety and protection against faults that the installer must understand and implement.

The device can be used for the European and Australian markets, as up to date certifications have been issued.

Support

For any reports or requests for further support, FIMER is available through the dedicated section of the website www.

fimer.com or by writing to service.emobility@fimer.com.

It is strictly prohibited to:

• Install the equipment in environments subject to particular flammability conditions or in adverse or unpermitted envi-

ronmental conditions

• Use the equipment with defective or disabled safety devices

• Use the equipment or parts of the equipment by connecting it to other machines or equipment, unless expressly

provided for

• Modify operating parameters that are not accessible to the operator and/or parts of the equipment to alter its perfor-

mance or make changes to its insulation

• Clean the product with corrosive products that could damage parts of the equipment or generate electrostatic charges

• Use or install the equipment or any associated parts thereof without having read and properly understood the

contents of the operation and maintenance manual

Symbols and definitions

Symbol Description

GENERAL WARNING

IT IS MANDATORY TO CONSULT THE ORIGINAL MANUAL AND ADDITIONAL DOCUMENTATION

PROHIBITION OR RESTRICTIONS

IT IS COMPULSORY TO PERFORM THE DESCRIBED OPERATIONS USING THE CLOTHING AND/OR PROTECTIVE

EQUIPMENT PROVIDED BY THE EMPLOYER

ALTHOUGH THEY ARE NOT MADE OF MATERIALS THAT ARE HARMFUL TO HEALTH, THE PRODUCTS SHOULD

NOT BE DISPOSED OF ALONG WITH HOUSEHOLD WASTE BUT COLLECTED SEPARATELY BECAUSE THEY ARE

MADE OF MATERIALS THAT CAN BE RECYCLED

SIGN FOR ELECTRICAL VOLTAGE HAZARD

SIGN FOR OBLIGATION TO READ THE INSTRUCTIONS

ELECTRONIC DEVICE INSTALLATION CARRIED OUT BY QUALIFIED PERSONNEL ONLY

With respect to the symbols on the product’s nameplate, we shall identify the wording not shown above as follows:

44 x 130 mm

Product description

(model and version)

Product commercial code

EAN product code

Electrical characteristics

QR code for link to

FIMER website

Part and Serial Number

data

Week (first 2 digits) and year

(last 2 digits) of production

Product dimensions and features

Weight: 7 kg (versions with socket) and 8.5 kg (versions with cables) Dimensions: 275mm x 480mm x 140mm

140

(5,5)

275

(10,8

)

480

(18,9)

1 FRONT COVER

2 REAR CASING

3 FIXING PLATE

Available models and versions

The product is available in three models:

• Stand Alone

• Inverter Net

• Future Net

Three versions are available for each model, depending on the mode of connection to the vehicle: T2C, T2S, T3A.

Version code Description Related models

T2C T2 Cable Stand Alone, Inverter Net and Future Net with cable

T2S Type T2 socket

Stand Alone, Inverter Net and Future Net with socket

T3A Type T3A socket

In the vicinity of the sockets of the products supplied in the T2S and T3A versions, there is a label identifying the type of

socket installed on the product.

Stand Alone, Inverter Net and Future

Net version T2S AC EN 62192-2 TYPE 2 Plug and socket ≤480V

RMS C

Stand Alone, Inverter Net and Future

Net version T3A AC EN 62192-2 TYPE 3-A Plug and socket ≤480V

RMS D

Inverter Net Additional features

The Inverter Net model is distinguished by its ability to communicate with the FIMER REACT 2 solar inverter manage-

ment system through the RS485 port of the device (the connection of which is illustrated in the Communication Cables

Connection section).

From a functional and operational point of view, all the procedures valid for the Stand Alone version are also valid for

the Inverter Net model.

In addition, through the FIMER REACT 2 solar inverter management system, both device operation and parameter

monitoring activities and remote control or management activities are available. For an explanation of these functions,

refer to the instruction manual of the FIMER REACT 2 solar inverters and the relevant documentation of the manage-

ment system employed.

The Inverter Net model can be managed from smartphones via Bluetooth connection and an app.

Future Net Additional features

The Future Net model includes connectivity features that enable remote monitoring and management of the device.

This model is equipped with a SIM card slot for connection to the 3G/4G mobile network.

Charging operations can be enabled via the User RFiD card (configured via the dedicated management portal for

charging and not via the RFiD Master as for the Stand Alone / Inverter Net versions), via the mobile app (which commu-

nicates with the device both via Bluetooth and WiFi connection) or via a dedicated management portal (WiFi-3G / 4G

connection).

Instructions on how to use the management portal are available in the dedicated user manual.

Four different power ratings are available for the T2C (T2 Cable) and T2S (T2 Socket) versions: 3.7 kW (single-

phase), 7.4 kW (single-phase), 11 kW (three-phase) and 22kW (three-phase).

For the T3A version (T3A Socket) , only the 3.7 kW (single-phase) power rating is available.

Technical Data

Model FIMER FLEXA AC Wallbox - Stand Alone

Maximum power 3.7 kW 7.4 kW 11 kW 22 kW

Standard IEC61851-1

Charging mode Mode 3

Available outputs 5m cable (Type 2) or Socket (Type 2 or Type 3A)

Power system 1P + N + PE 1P + N + PE 3P + N + PE 3P + N + PE

Rated voltage 230V AC ± 10% 230V AC ± 10% 230/400V AC ± 10% 230/400V AC ± 10%

Frequency 50-60 Hz

Rated current 16 A 32 A 16 A 32 A

Rated impulse withstand voltage (Uimp) 4 kV

Rated conditional short-circuit current of an

assembly (Icc) 10 kA

Rated Diversity Factor (RDF) 1

Degree of pollution 2

EMC classification Class B emissions

Protective measures against electric shock Class I

Connection to the power supply network Permanently connected to the grid

Type of grounding system TT or TN (both with PE)

Indoor / outdoor installation Outdoor

Fixed or removable installation Fixed

Overvoltage category III

IP protection class IP 55

IK protection Class IK08

Casing material 100% recycled plastic

Dimensions 275mm x 480mm x 140mm

Weight 7 kg (Socket), 8.5 kg (Cable)

Operating temperature -25….+50°C

Storage temperature -25…+70°C

Humidity 0 ... 95% (without condensation)

Altitude Up to 2000 m

Product intended for use Ordinary person

Location in area with Unrestricted access

Thermal-magnetic circuit breaker Not included

Residual-current device Not included (only RCM 6mA DC included)

Energy meter Compatible with external MID meters or TA meters

Certification CE, AUX, UL (Planned)

Bluetooth

••••

RFiD

••••

OCPP

----

3G / 4G connection

----

Ethernet connection

----

Wifi

----

Status LED

••••

Remote SW update

----

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