FireFlex TOTALPAC2 Manuale
FM-086G-0-6F
Advanced Integrated Fire Protection Systems
T
OTAL
P
AC
®
2
Owner's Operation
and
Maintenance Manual
D
ELUGE
September 2009
T
OTAL
P
AC
2
T
OTAL
P
AC
2 Integrated Fire Protection System
O
WNER
'
S
O
PERATION
M
AINTENANCE
M
ANUAL
FM-086G-0-6F
Manufactured by FireFlex Systems Inc.
1935 Lionel-Bertrand Blvd
Boisbriand, QC (Canada) 7H 1N8
Tel: (450) 437-3473 Toll free: (866) 347-3353
Fax: (450) 437-1930
Web Site: http://www.fireflex.com - E-Mail:
T
OTAL
P
AC
2
T
OTAL
P
AC
2 Integrated Fire Protection System
O
WNER
'
S
O
PERATION
M
AINTENANCE
M
ANUAL
FM-086G-0-6F
Table of contents
Delu e
Description Form N
o
General ...................................................................................................................................... FM-086G-0-15
1- Applicable standards
2- Listings & Approvals
3- Environment
4- General description
5- Features
6- Configuration Description
7- Release systems
7a- Hydraulic Release
7b- Pneumatic Release
7c- Electric Release
Mechanical Section ................................................................................................................. FM-086G-0-24
1- Installation, Operation and Instruction
1.1- Installation
1.2- Preliminary inspection before placing the system in service
1.3- Placing the system in service
1.4- System operation
1.5- Emergency instructions
1.6- Placing system back in service
1.7- Inspections & tests
1.8- Maintenance
2- Hydraulic Release Trim Schematic
3- Pneumatic Release Trim Schematic
4- Electric Release Trim Schematic
Preaction Trim Option .......................................................................................................... FM-086G-0-46
1- Shut-off valve & sight glass
2- Fire department connection
3- Semi & Full flange option
Air Supply Section ................................................................................................................... FM-086G-0-43
1- Cabinet
2- Skid
Air supply option: Viking Dehydrator ................................................................................. FM-086G-0-44
Air supply option: Viking Accelerator ................................................................................. FM-086G-0-45
Controls Section ...................................................................................................................... FM-086G-0-29
1- With Control Panel
2- Without Control Panel
Continued on next page…
T
OTAL
P
AC
2
T
OTAL
P
AC
2 Integrated Fire Protection System
O
WNER
'
S
O
PERATION
M
AINTENANCE
M
ANUAL
FM-086G-0-6F
Table of contents (cont'd)
Delu e
Description Form N
o
Programming Section .............................................................................................................. FM-086G-0-38
1- Remote controlled, Pneumatic Release
2- Remote controlled, Hydraulic Release
2- Remote controlled, Electric Release
4- Self-Contained Unit, Electric Release
System Design and Dimensional Data .................................................................................. FM-086G-0-48
1- Skid Unit
2- Remote controlled Unit
3- Self-Contained Unit
Limited Warranty ...................................................................................................................... FM-086G-0-11
T
OTAL
P
AC
2
T
OTAL
P
AC
2 Integrated Fire Protection System
O
WNER
'
S
O
PERATION
M
AINTENANCE
M
ANUAL
FM-086G-0-6F
Copyri ht © 2008-2009
FireFlex Systems Inc
.
All Rights Reserved
Reproduction or use, without express written permission from FireFlex Systems Inc, of any portion of this manual is prohibited.
While all reasonable efforts have been taken in the preparation of this manual to assure its accuracy, FireFlex Systems Inc
assumes no liability resulting from any errors or omissions in this manual, or from the use of the information contained herein.
T
OTAL
P
AC
® is a registered trademark of FireFlex Systems Inc.
FireFlex Systems Inc. reserves the right to make changes to this manual and the data sheets herewith at any time, without prior
notification.
T
OTAL
P
AC
2
T
OTAL
P
AC
2 Integrated Fire Protection System
O
WNER
'
S
O
PERATION
M
AINTENANCE
M
ANUAL
FM-086G-0-6F
TOTALPAC
T
OTAL
P
AC
2
Page 1 of 4
T
OTAL
P
AC
2 Integrated Fire Protection System
General Section - Deluge System
FM-086G-0-15E
General
1. Applicable Standards
The T
OTAL
P
AC
2
complies with the following standards
- NFPA-13 Sprinkler Systems;
- NFPA-15 Water Spray Fixed Systems;
- NFPA-16 Foam-Water Deluge and Foam-Water Spray
Systems;
- NFPA-72 Fire Alarm Systems.
Before the installation, the contractor installing the unit shall
be familiar with the following documents and standards
- Applicable Local & State Building Codes
- Any additional requirements of the Local Authority
Having Jurisdiction.
2. Listings and Approvals
In addition to being fabricated under tight ISO-9001
manufacturing and quality control procedures, your
T
OTAL
P
AC
2 Unit has also been tested and approved by
recognized laboratories. Here is the list of Listings &
Approvals it meets
- Underwriters Laboratories Inc. (UL) Deluge T
OTAL
P
AC
2
systems are UL Listed under "Special System Water
Control Valves - Assembled Units, category
# VKYL.EX4641" and "Assembled Units Certified for
Canada, Category # VKYL7.EX4641 (C-UL)".
- Factory Mutual Research <FM> Deluge T
OTAL
P
AC
2
systems are FM Approved under the heading
"Automatic Water Control Valves" when installed with
specific components.
California State Fire Marshal <CSFM> Preaction
TotalPac2 systems are CSFM Approved under the
heading Misc. Devices/Control Unit Accessories,
Listing No. 7300-0533 107.
- City of New York Deluge TotalPac2 systems are
Approved under the Certificate of Approval # 6021.
(electric release only)
Note: Although most T
OTAL
P
AC
2 units are Listed, custom
built units are sometimes supplied on request.
Components in these special units maintain their
individual Listings/Approvals but the units are not Listed
as an assembled unit.
CAUTION ! Any unauthorized modification or addition
made on-site to a factory built Listed Unit will void this
Listing. Such modifications or additions may void the
unit's warranty as well. Consult your nearest FireFlex
Systems Authorized Distributor before proceeding with
such modifications or additions.
3. nvironment
T
OTAL
P
AC
2 units shall be installed in a dry and clean
location. Verify that all equipment is properly heated and
protected to prevent freezing and physical damage.
The unit and it's components must be kept free of foreign
matter, freezing conditions, corrosive atmospheres,
contaminated water supplies, and any condition that
could impair its operation or damage the components.
The frequency of the inspections and maintenance will
vary depending on these environmental conditions. The
owner is responsible for maintaining the fire protection
system and devices in proper operating condition.
Refer to MECHANICAL DESCRIPTION for maintenance
instructions.
Page 2 of 4
T
OTAL
P
AC
2
T
OTAL
P
AC
2 Integrated Fire Protection System
General Section - Deluge System
FM-086G-0-15E
4. General Description
There are several types of deluge systems, but all of
them use open type sprinklers and / or spray nozzles in
the sprinkler piping which totally flood an area with
pressurized water. A detection network is used in parallel
with the open type sprinkler / nozzles system. This
network may be hydraulic, pneumatic or electric and may
be actuated by manual, fixed temperature, rate-of-rise
temperature, smoke or other means. When the detection
system operates it gives an alarm and activates the
deluge valve. Because deluge systems are often used in
extra-hazard occupancies, electrical and pneumatic
detection systems are by far the most common.
The T
OTAL
P
AC
2 integrated fire protection system by
FireFlex Systems Inc. consists of a deluge system trim
totally pre-assembled, pre-wired and factory tested. All
electrical and mechanical components of the system are
contained in one single unit.
Note: Skid units include the trim components only and
must be wired by the installing contractor.
The only connections required for installation are the
water supply inlet, water discharge outlet, main drain, and
the electrical detection and alarm connections. The
discharge outlet is connected to a fixed piping system of
open sprinklers and or nozzles. Water is the
extinguishing agent.
Deluge systems are usually supervised. The T
OTAL
P
AC
2
system is supervised in order to monitor its integrity. The
electrical detectors and associated wiring are also
supervised.
The most common applications are protection of extra-
hazard occupancies by creating a fire buffer zone or by
cooling surfaces to prevent deformation or structural
collapse. Examples storage or process areas containing
substances having a low flash point; areas in which fire
may spread rapidly; tanks containing combustible
solutions, transformers, equipment pits or product
handling systems.
Systems should be designed by qualified fire-protection
engineers in conjunction with the appropriate Authority
Having Jurisdiction.
Note: Each T
OTAL
P
AC
2 Unit is identified with it's unique
Serial Number. This number is located on a sticker
inside the main door panel and is used to maintain a
record in our computerized data base. Have this Serial
Number handy when calling for information on your unit
(format is TOT##### or TOTS#### for skids).
5. Features
Your T
OTAL
P
AC
2 unit is superior than many other products
available on the market now and has been manufactured by
the company that has introduced and developed the concept
of integrated fire protection systems in the market.
Main features are
- Trouble free design for safe and easy application
- Available in 5 sizes from 1½" to 6" diameter
- Uses the Viking Deluge Valve
- Available and Listed both with or without Integrated Control
Panel
- Compact, aesthetic and easy to move
- User-friendly standardized owner's manual with every unit
- Unique serial number on every unit
- Uses only UL, C-UL Listed and FM Approved components
- Designed in accordance with NFPA Standards
- Trim is fully assembled and tested at the factory
- Water supply and drain connections on both sides,
available both with grooved end or flanged fittings
- Sturdy 14 Gauge steel cabinet or skid painted fire red with
oven baked polyester powder on phosphate base
- Textured rust proof finish
- Neoprene gasket on all doors to eliminate vibrations
- Easily removable doors for ease of access
- Key-alike locks on all cabinet doors
- Manufactured under ISO-9001 quality control procedures.
T
OTAL
P
AC
2
Page 3 of 4
T
OTAL
P
AC
2 Integrated Fire Protection System
General Section - Deluge System
FM-086G-0-15E
6. Configurations Description
A Deluge system is a fixed fire-protection system which
totally floods an area with pressurized water through a
system piping of open nozzles or sprinklers. The system
piping is empty until the Deluge Valve is activated by a
hydraulic, pneumatic, electric or manual release system.
T
OTAL
P
AC
2 Deluge systems are built around the Viking EZ-
Trim™ using Deluge Valves Model E-3 for 1½" (40 mm)
diameter (Model E-4 is the Halar
®
Coated version for use in
corrosive environments) or Model E-1 for 2" (50 mm)
diameter and up (Model E-2 is the Halar
®
Coated version for
use in corrosive environments).
All the valves are rated up to a maximum of 250 psi WWP
(1724 kPa) and are available in the following diameters
1½" (40 mm)
2" (50 mm)
3" (80 mm)
4" (100 mm)
6" (150 mm)
T
OTAL
P
AC
2 Deluge systems are supplied with flange–groove
Deluge Valves. Units with flange–flange Deluge Valves are
also available on request.
7. Release Systems
7a
Hydraulic Release.
Hydraulic
ally controlled Deluge
systems require a hydraulic release system, equipped with
fixed temperature releases, and/or pilot heads.
In fire conditions, operation of a releasing device on the
hydraulic release system opens the Deluge Valve, allowing
water to enter the system piping. Water will flow from any
open sprinklers and/or spray nozzles on the system.
7b
Pneumatic Release. Pneumatically controlled deluge
systems require a pneumatic release system, equipped with
fixed temperature releases, and/or pilot heads.
Release trim, for pneumatically controlled deluge systems
utilize a Pneumatic Actuator (F3) normally held closed by
pressure maintained in the pneumatic release system.
Note: The air supply for the pneumatic release piping
system must be provided by the contractor and installed
outside the T
OTAL
P
AC
2 unit. The air supply must be
restricted to ensure that the automatic air supply cannot
replace air as fast as it escapes when a releasing device or
sprinkler operates. It is also recommended to provide
Inspectors Test Connections on both the release system
and the sprinkler system.
In fire conditions, operation of the pneumatic release system
opens the Deluge Valve, allowing water to enter the system
piping. Water will flow from any open sprinklers and/or spray
nozzles on the system.
7c
lectric Release. Electrically controlled deluge systems
require an electric Solenoid Valve (F1) controlled by an
approved System Control Panel with compatible detection
devices (if provided with this system, see Controls Section for
details).
In fire condition, when the detection condition is satisfied the
system Control Panel energizes the Solenoid Valve (F.1)
open, causing the Deluge Valve (A1) to open allowing water
to enter the system piping. Water will flow from any open
sprinklers and/or spray nozzles on the system.
Page 4 of 4
T
OTAL
P
AC
2
T
OTAL
P
AC
2 Integrated Fire Protection System
General Section - Deluge System
FM-086G-0-15E
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