FLETCHER FSC 65 Manuale utente

Fletcher-Terry FSC 65"

Substrate Cutter

Instruction Manual

The Fletcher-Terry Company

65 Spring Lane • Farmington, CT USA 06032-3311

Tel 860.677.7331 • Toll-Free 888.888.5165 • Fax 860.676.8858 • customerservice@fletcher-terry.com • www.fletcher-terry.com

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OWNER’SMANUAL

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Fletcher Substrate Cutter (FSC)

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FORMENG‐033109

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INTRODUCTION.........................................................................................................................................iv

PRODUCT WARRANTY.......................................................................................................................iv

SAFETY FIRST .............................................................................................................................................. v

I. INSTALLATION

1. Unpacking the FSC

A. Contents Include ................................................................................................................. 1

B. Hardware List ...................................................................................................................... 2

2. Terminology for Set-Up ............................................................................................................. 3

3. Pre-Assembly ............................................................................................................................ 3

4. Positioning the Vertical Track Assembly ...................................................................................4

5. Removing the Rear Leg (Wall-Mount Only) .............................................................................. 4

6. Connecting the Rear Leg (Wall-Mount Only) ............................................................................ 5

7. Attaching the Rear Leg to the Wall............................................................................................ 5

8. Attaching the Horizontal Brace Channel ...................................................................................6

9. Attaching the Left Leg to the Horizontal Brace Channel ........................................................... 6

10. Assembling the Right Leg and the Rear Horizontal Brace........................................................ 7

11. Connecting the Rear Leg (Free-Standing Unit Only) ................................................................ 8

12. Securing the Frame ................................................................................................................... 8

13. Preparing the FSC for Wall-Mounting (Wall-Mounted Unit Only).............................................. 9

14. Attaching the Front Center Leg ................................................................................................. 9

15. Adjusting the Front Center Leg.................................................................................................. 9

16. Mounting the Face Plates........................................................................................................ 10

17. Securing the Face Plate to the Left Frame Leg....................................................................... 11

18. Installing the Horizontal Material Bar....................................................................................... 11

19. Securing the Wall-Mounted Unit (Wall-Mounted Unit only) ..................................................... 12

20. Inserting the Production Stops ................................................................................................ 12

21. Mounting the Tool Caddy ........................................................................................................ 13

22. Squaring the FSC .................................................................................................................... 13

23. Setting the Scales.................................................................................................................... 13

24. Adjust Vertical Track/Clamp Assembly ................................................................................... 13

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II. USING CUTTING TOOLS AND SUBSTRATES

25. Cutting Blades and Wheels

A. ¼" (7mm) Blade Holder (optional) ...................................................................................16

B. ½" (13mm) Blade Holder.................................................................................................. 16

C. Acrylic Blade Holder.......................................................................................................... 16

D. Glass Scoring Wheel Holder (optional)............................................................................. 16

E. Aluminum Sheet Wheel Holder (optional)......................................................................... 16

F. Aluminum Composite Wheel Holder ................................................................................. 16

26. Installing New Cutting Blades/Wheels/Scoring Tips into Holders

A. ½" (13mm) or ¼" (7mm) Blade ......................................................................................... 17

B. Cutting Wheels.................................................................................................................. 17

C. Acrylic Blade ..................................................................................................................... 17

D. Glass Scoring Wheel......................................................................................................... 17

27. Cutting Techniques for Various Substrates

A. Cutting Foamboard/Gatorboard ........................................................................................ 18

B. Cutting PVC and Corrugated Plastic................................................................................. 18

28. Scoring and Breaking Techniques for Fracture-Sensitive Material

A. Scoring Fracture-Sensitive Material and Polycarbonate................................................... 19

B. Breaking Fracture-Sensitive Material................................................................................ 19

29. Cutting Solid Aluminum/Aluminum-Faced Sheet Material ...................................................... 19

30. Proper Glass Scoring and Breaking Techniques

A. Scoring Glass.................................................................................................................... 20

B. Breaking Glass Along a Score Line .................................................................................20

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III. OPERATING THE FSC

31. Inserting the Cutting Tool in the Cutting Head ........................................................................ 21

32. Securing the Material............................................................................................................... 21

A. To Open ............................................................................................................................ 19

B. To Close............................................................................................................................ 19

33. Positioning the Substrate......................................................................................................... 21

34. Using the Production Stops ..................................................................................................... 22

35. Making a Cut or Score Line with the FSC

A. Creating a Cut Line ........................................................................................................... 22

B. Using a Blade to Create a Score Line............................................................................... 22

36. Locking the Rocker Arm .......................................................................................................... 23

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IV. INSTALLING THE LASER

37. Setting Up the Laser................................................................................................................ 24

38. Mounting the Laser to the FSC................................................................................................ 24

39. Dual Position Laser ................................................................................................................. 24

A. Positioning the Laser for Use with the Wheel ................................................................... 26

B. Positioning the Laser for Use with the Blade .................................................................... 26

40. Creating the Score Lines for Calibrating the Laser ................................................................. 25

41. Calibrating the Laser to Cut Lines

A. Creating a Continuous Laser Beam.................................................................................. 26

B. Setting the Angle of the Laser Beam ................................................................................26

42. Securing the Blade Cutting Laser Position.............................................................................. 27

43. Securing the Cutting Wheel Laser Position............................................................................. 28

V. MAINTENANCE, ADJUSTMENTS, TROUBLESHOOTING & FAQ

44. General Maintenance Tips

A. Cleaning ............................................................................................................................ 29

B. Adjusting the Rocker Arm ................................................................................................. 29

C. Adjusting the Cutting Head Bearings ................................................................................ 29

D. Replacing the Cutting Head Bearings............................................................................... 30

E. Removing the Cutting Head.............................................................................................. 30

F. Removing the Bearings..................................................................................................... 30

45. Troubleshooting Your FSC ...................................................................................................... 31

46. Frequently Asked Questions

A. Materials............................................................................................................................ 32

B. Cutting............................................................................................................................... 33

VI. REPLACEMENT PARTS LIST AND SCHEMATICS ................................ 34

NOTE: Our Replacement Parts List and Schematics are in the final stages and will

be posted on our website (www.fletcher-terry.com) when they become

available. In the meantime, if you need technical support, contact our

customer service department at:

800.843.3828 (in the United States)

++860.677.7331 (outside the United States)

email - [email protected]

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Introduction

Thank you for purchasing the Fletcher Substrate Cutter (FSC). Our history of quality, our

reputation for innovation, and our superior customer service combined with this amazing

product, is designed to make your business more profitable than you ever imagined.

We want your experience using the FSC to be exceptional, so for maximum safety and

productivity, please read and understand this manual thoroughly before you operate your

new Fletcher Substrate Cutter.

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Product Warranty

The Fletcher-Terry Company warrants the machine purchased to be free from defects in

parts and workmanship for one (1) year from the date of purchase. The Fletcher-Terry

Company warrants that it will repair or replace any such defective machine or replace parts,

providing the machine has been under normal use and service and the defective part or

machine is returned to the Fletcher-Terry Company at the purchaser’s expense. The

Fletcher-Terry Company must authorize the return in writing. Proof of purchase must be

submitted to validate warranty coverage. The warranty is in lieu of all other agreements and

warranties expressed or implied.

THE FLETCHER-TERRY COMPANY DOES HEREBY EXPRESSLY DISCLAIM ANY

WARRANTIES OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

The Fletcher-Terry Company does not authorize any company employee or representative to

assume for it any other liability than that set forth in this Product Warranty. The Fletcher-

Terry Company shall not be liable for any damages or losses, whether incidental or

consequential or direct or indirect, arising out of the use or abuse of this machine. The

Warranty is valid only when the machine is used with Fletcher consumables and replacement

parts. In any event, THE PURCHASER’S SOLE AND EXCLUSIVE REMEDY UNDER THIS

OR ANY OTHER WARRANTY IS LIMITED TO RETURN OF THE PURCHASE PRICE PAID

FOR THIS MACHINE.

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SAFETY FIRST!

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Please read through this manual before operating the Fletcher Substrate Cutter (FSC). If

after reviewing these pages you still have questions about using the machine, contact

our Customer Service Department toll-free at 1.800.843.3826 in the United States. Outside

the United States, call ++860.677.7331 or email [email protected].

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¾It is the employer’s responsibility to enforce compliance with these safety warnings and

procedures by all who use the FSC. Keep this manual available so all employees who

have access to it and have the opportunity to review procedures periodically.

¾The intended purpose of the FSC is to cut substrates for use in sign-making. It must not

be modified or used for any other application or purpose.

¾The FSC is for use in cutting aluminum (up to .063" [1.5mm] maximum thickness),

aluminum faced (1/4" [7mm] maximum thickness), PVC (1/2" [13mm] maximum

thickness), corrugated plastic (1/2" [13mm] maximum thickness), polycarbonate (1/4"

[7mm] maximum thickness), and acrylic substrates and glass. Do not attempt to cut

wood with the Fletcher Substrate Cutter.

¾Use safety glasses. The operator of this machine, and others in the work area, must

wear safety glasses with rigid side shields.

¾When lifting the Vertical Track Assembly into place, DO NOT TRY TO LIFT IT ALONE,

as the weight of the assembly could cause injury. Make sure someone is available to

help you lift it.

¾Only use the parts, supplies, and accessories that are recommended by Fletcher-Terry.

¾Do not over-reach or use the FSC from an awkward or insecure position. Make sure that

the work area is well lit, free from clutter, and setup in a way that promotes proper

ergonomics.

¾IF YOU TURN ON THE LASER SIGHT MAKE SURE TO ALWAYS USE PROTECTIVE

LASER GLASSES (glasses are not included with machine purchase). DO NOT

ATTEMPT TO OPERATE THE FSC WITHOUT YOUR PROTECTIVE GLASSES.

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Installation

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1

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I. Installation of the FSC

1. Unpacking the FSC

Check the exterior of the packing box to make sure there is no visible damage. After

unpacking the unit, check to make sure all the parts are present and undamaged.

A. Contents Include:

•Partially Pre-Assemble Framing Vertical Track/Anvil Assembly

•Frame Parts (see Frame Parts below)

•Box #1* - Tool Caddy

9Tool Caddy

92 Screws and Washers

•Box #2* - Laser and Bracket Assembly

•Box #3 - Holders, Stops, and Machine Hardware Box

93 Blade/Wheel Holders

92 Production Stops

94 Hex Keys

•Box #4 - Frame/Stand Hardware Box (see Figure on page 2)

* box is not labeled with number

Frame Parts

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1.LargeFacePlate5.HorizontalMaterialBar

2.CenterAdjustableLeg6.RearHorizontalBrace

3.LeftLegBottom7.HorizontalBraceChannel

4.RightLegBottom8.SmallFacePlate

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Installation

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B. Hardware List

Item Qty Hardware Description Assembly Section Pg

A 2 M10 x 25mm Hex Head Bolt Rear Leg to Rear Mounting Bracket 8

B 2 M10 Sleeve Rear Leg to Rear Mounting Bracket 8

C 2 M10 x 50mm Hex Head Bolt Center Adjustable Leg 9

D 2 M10 Hex Lock Nut Center Adjustable Leg 9

E 4 M10 Flat Washer Center Adjustable Leg 9

F 6 M6 x 100mm Lag Bolt Wall Mount Rear Leg 5

G 6 M6 Flat Washer Wall Mount Rear Leg 5

H 2 M6 x 12mm Button Head Screw Connect Face Plates 10

I 2 M6 Hex Nut Connect Face Plates 10

J 2 M6 Flat Washer Connect Face Plates 10

K 14 M6 x 20mm Flat Head Screw Horizontal Brace Channel & Face Plates 6 & 10

L 3 M8 x 25mm Button Head Screw Horizontal Material Bar 11

M 1 Pivot Shoulder Bolt Horizontal Material Bar 11

N 1 Square Spacer Horizontal Material Bar and Right Leg 11

O 17 M8 Flat Washer As noted in details.

P 1

Large Face Plate Bracket

M5 x 10mm Button Head Screw

M5 x 40mm Button Head Screw

M5 Hex Nuts

Face Plate to Left Leg

Q 3 M8 x 50mm Button Head Screw Left Leg to Horizontal Brace Channel

Right Leg Bottom

R 6 M8 Hex Lock Nut As noted in details.

S 2 M8 x 70mm Button Head Screw Rear Leg 5

T 3 M8 Lock Washer As noted in details.

U 2 M8 x 80mm Socket Cap Screw Rear Horizontal Brace to Right and Left Leg 7

V 1 M8 x 110mm Socket Cap Screw Horizontal Material Bar to Right Leg 11

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FCB

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D E

Installation

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♦Notes:

•To assemble the FSC, you will need a cleared workspace approximately 10'x10'.

•All views mentioned for the assembly of the FSC are from the perspective of the customer

facing the standing machine.

•All bolts are inserted from left-to-right, or from front-to-back.

2. Terminology for Set-Up

The Vertical Track Assembly has been assembled for you. Familiarize yourself with the main

parts of the pre-assembled unit.

Vertical Track Assembly – the plane that the blade moves along.

Cutting Head – holds the cutting tool and moves along the Vertical Track Assembly.

3. Pre-Assembly

In order to make your assembly of the FSC as

easy as possible, organize your workspace so

you have all the necessary tools and parts at

hand.

1. Match up the screws and bolts with the correct number of washers and their nuts (see

Hardware List, Section 1.-B. on page 2 for detailed list).

2. Arrange the tools needed to complete the assembly.

a. 3mm, 4mm, 5mm, and 6mm Hex Key

a. 8mm, 10mm, 13mm, and (2) 17mm Wrenches

b. 2-3 boxes approximately the same height

c. Flat Head Screwdriver

d. Drill (wall-mounted unit only)

e. Carpenter’s Level (wall-mounted unit only)

At the beginning of each section there is a “Parts Needed” list. Have these items close at hand

as they will be needed in the assembly of that section.

CuttingHead

VerticalTrackAssembly

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