FlexArm B-19 Manuale utente

I N S T A L L A T I O N & O P E R A T I ON S

MA N U A L

F l e x A r m

B - 1 9

Distributed by Ergonomic Partners

[email protected]

www.ErgonomicPartners.com

Tel: (314) 884-8884

Book Part No 360740

12/2014

REV.000

Table of Contents:

TOPIC: Page:

Safe Operation: READ THIS FIRST

Warranty

Specifications

Installation

5-7

Operating Instructions

Parts Diagram

9-10

Plumbing Diagram and Air System Parts

Range of Motion

REV.000

SAFE OPERATION: READ THIS FIRST

READ THE ENTIRE UNIT MANUAL BEFORE OPERATING

WEAR EYE PROTECTION WHEN OPERATING THIS EQUIPMENT

DO NOT WEAR JEWELRY OR LOOSE CLOTHING WHEN OPERATING

TIE HAIR BACK BEFORE USING MACHINE

DO NOT WEAR GLOVES WHEN OPERATING THIS EQUIPMENT

DO NOT USE DAMAGED, FRAYED OR DETERIORATED AIR HOSES

OR FITTINGS

KEEP HANDS CLEAR OF PINCH POINTS ON THE UNIT WHEN

OPERATING

PERIODICALLY INSPECT FOR DAMAGE, LOOSE HARDWARE OR

ANYTHING IRREGULAR

READ THE FLEXARM WARRANTY PAGE BEFORE PERFORMING

ANY MAINTENANCE OR REPAIRS

DISCONNECT THE AIR SUPPLY AND REMOVE ANY WEIGHT

FROM THE ARM BEFORE MAKING ANY ADJUSTMENTS TO THE

ARM OR PERFORMING ANY MAINTENANCE

DO NOT ALTER OR MODIFY THE FLEXARM

IT IS IMPERATIVE THAT THE TABLE OR MOUNTING SURFACE

BE LAGGED TO THE FLOOR AND SECURE BEFORE

INSTALLING THE FLEXARM B-19.

Failure to secure the table or mount surface could result in serious

injury to the operator as well as the FlexArm.

FlexArm is not responsible for accident or injury resulting from the

misuse of this unit or for use other than originally designed and

intended.

The B-19 arm has torque and tool restrictions. See page 4 of

this manual for these restrictions.

Please contact FlexArm with any questions or concerns about

the installation of the FlexArm B-19 assembly arm at

800-837-2503.

REV.000

FlexArm

Limited Warranty

A new FlexArm has a 3-year limited warranty on parts and labor. This warranty

does not apply to a FlexArm determined to have been misused or abused,

improperly maintained, or having defects attributed to the use of non-genuine

repair parts.

Air cylinders have a one-year limited warranty from the date of purchase. When

replacing a cylinder, make sure not to scratch, mar, or nick the shaft or tube on

either the old cylinder being replaced or the new cylinder being installed. All

warranty cylinders must be returned to FlexArm for evaluation. The warranty is

void if the cylinder to be evaluated shows signs of scratches or nicks on the

cylinder shaft or tube. Damaged cylinders cannot be returned to the manufacturer

for warranty claims.

This warranty is void if it has been determined that the FlexArm was misused,

abused or improperly maintained.

FlexArm is not responsible for a customer’s air quality. The unit is supplied with

an auto-drain air filter but the responsibility for clean, dry air falls upon the

individual shop.

Once the original warranty expires, Arms carry a limited 60-day warranty

from the date of the repair.

For technical assistance or questions concerning the proper care and maintenance

of the FlexArm unit, please contact FlexArm at 800-837-2503.

Rev. 7/01/14

TORQUE AND WEIGHT LIMITATIONS

Model

Number

Max Motor Torque

Working Range

Max Tool Weight

Ft Lbs

Inches

Lbs

B-19

100

137

1-42

3-107

15.9

***Exceeding the weight and torque limitations will void the factory warranty***

REV.000

0.406

4 PLACES

EQUALLY

SPACED

4.50

BOLT CIRCLE

5.50

BASE MOUNT

3/8" DIAMETER

MOUNTING BOLTS

(4 REQUIRED)

FLAT MOUNTING SURFACE

ANGLE MOUNT BOLT

WASHER

ANGLE MOUNT

INSTALLATION

1)Drill and tap (4) 3/8" bolt holes on a flat, smooth table or work bench.

(see Base Mount diagram below)

Base Mount pattern

2 ) Secure the Base Mount to the worktable. Slide the Angle Mount onto the shaf t of

the Base Mount and secure the angle wi th the washer & cap screw

before inserting

the FlexArm!

The angle mount may not slide easily through both bearing sets , so

make sure the angle is straight up and down and tap lightly with a rubber mallet if

necessary.

(se e A ngle M ount as semb ly dia gr am bel ow )

REV.000

INSTALLATION

3)Insert the rear pin into the upper bore and bearing of the an gle mount. The rear

pin may not slide easily through both be aring sets . Use the cap sc rew to help pull

the unit completely through the bottom be aring.

It may require two people to support t he arm and gui de the rear pin into the

bearing sets.

4) Ins tall the levers at either end or the angle. These are for adjusting the

amount of force needed to move the angle and rear pin.

Tighteni ng the lever wi ll increase the force needed to move the joint and

loos ening the lever will decr ease the amount of for ce needed.

5) Check all airline connections to ensure that no hoses have come loose from the

press-to-release fittings. Hoses m ust be complete ly pushed into the fitti ngs to

lock unde r pressure. Check the connec tion by gently pulling on the hose.

6) Ins tall a ¼”NPT fi tting into the left (input) port of the filter assembly. It is

recomme nded that a 3/8"ID incoming air line be used to get maximum air flow. The

pneumati c system on the FlexArm will require a minimum of 90 -120 psi input to

perform the maximum balancing operations.

7) The air filter is equipped with an auto drain and will autom atically remove

moisture from the bowl.

REV.000

INSTALLATION WITH PEDESTAL MOUNT

1) Secure the pedestal to the floor with (8) 1/2" dia meter wedge anchor bolts drilled

a minimum of 3-3/4" into the concrete.

2) Secure the base of the unit to the pedestal with (4) 3/8" bolts .

REV.000

OPERATING INSTRUCTIONS

1) Mount tool in the V -block assembly on the e nd of the B -19 assembly arm.

2) Chec k the air regul ator on the rear pin of the B -19. Make sure the knob is

turned comple tely counter -clockwise. Do not remove the knob. Ensure it is

tu rned a s f ar c ou nter -cl oc kwi se as p ossi ble wi thout r emov ing i t. F AILU RE TO

DO SO COULD RESULT IN INJURY IF AIR IS CONNECTED PRIOR TO THIS STEP!

3) Connect air supply to the air filter on the rear pin of the B -19 arm.

(A ir su pply sh ould be at 90 - 12 0 ps i.)

4) Adjust air regulator clockw ise until arm counterbalances the weight of the tool .

5) Always wear safety glasses and use proper safety precautions when

operating this unit.

IT IS IMPERATIVE THAT THE TABLE OR MOUNTING SURFACE BE LAGGED TO THE

FLOOR AND SECURE BEFORE USING THE FLEXARM B-19.

FlexArm is not responsible for accident or injury resulting from the misuse of

this machine or for use other than originally designed and intended.

REV.000

B-19 PARTS DIAGRAM: LOWER ASSEMBLY

Item

Part No:

Description:

QTY

Used

360701

BASE

360703

LOWER ANGLE ASSEMBLY

360706

UPPER ANGLE ASSEMBLY

360716

BEARING

360717

SPACER

360702

ANGLE WASHER

360315

LEVER

360707

REAR PIN ASSEMBLY

0375M

SOCKET HEAD CAP SCREW 3/8-16x1

360737

HEX HEAD BOLT 1/2-13x1-1/4 GRADE 5

360738

HEX NUT 1/2-13

REV.000

B-19 PARTS DIAGRAM: UPPER ASSEMBLY

Item

Part No:

Description:

QTY

Used

360710

ARM UPPER

360711

ARM LOWER

360712

ARM PIN

360713

ARM SPACER BLOCK

360714

FRONT BLOCK

360715

ARM BEARING

360719

ARM SHIM

360707

REAR PIN ASSEMBLY

360739

V—BLOCK ASSEMBLY

360722

AIR CYLINDER SINGLE MOUNTING CLEVIS

360723

AIR CYLINDER

360724

DOUBLE ROD CLEVIS

360728

PIN CYLINDER BASE

360729

PIN CYLINDER ROD

360720

SOCKET DRIVE FLAT HEAD SCREW 3/8-16x1-1/4

360721

SOCKET DRIVE FLAT HEAD SCREW 1/4-20x1-1/4

REV.000

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