Flintec FT-10Fill Series Manuale utente

FT-10Fill

Filling Controller

Technical Manual

Flintec GmbH

Bemannsbruch 9

74909 Meckesheim

GERMANY

www.flintec.com

 
 
Table Of Contents: 
 
Safety Instructions ..................................................................5
Declaration Of Conformity.......................................................6
Non-automatic Weighing Instrument (NAWI).......................................................................6 
Introduction .............................................................................7
1 Overview.................................................................................................................7 
2 Key features............................................................................................................7 
3 Specifications..........................................................................................................8 
4 The Front View and Key Functions.......................................................................12
4.1 Display..................................................................................................................12 
4.2 Key Pad ................................................................................................................12 
4.3 Key Lock...............................................................................................................13
4.4 Housing.................................................................................................................13
Installation.............................................................................15
1 Recommendations................................................................................................15
1.1 Control Cabinet Design.........................................................................................15 
1.2 Cabling..................................................................................................................15
2 Mechanical Installation..........................................................................................15
3 Electrical Connections...........................................................................................15 
3.1 Power Supply Connection and Grounding............................................................16 
3.2 Load Cell Connection............................................................................................16
3.3 RS 232C Connection ............................................................................................17 
3.4 RS 485 and Modbus-RTU Connection..................................................................17 
3.5 Profibus Connection (only FT-10 FILL PB) ...........................................................18
3.6 Profinet Connection (only FT-10 FILL PN)............................................................18
3.7 Ethernet Connection (only FT-10 FILL EN)...........................................................19
3.8 CANopen Connection (only FT-10 FILL CO) ........................................................20
3.9 EtherNet/IP Connection (only FT-10 FILL EI) .......................................................21
3.10 EtherCAT Connection (only FT-10 FILL EC).........................................................22
3.11 CC-Link Connection (only FT-10 FILL CC)...........................................................23 
3.12 Powerlink Connection (only FT-10 FILL PL ) ........................................................24
3.13 Digital Inputs and Outputs Connection..................................................................25
4 Commissioning......................................................................................................26
Programming and Calibration ...............................................27
1 Entering the Programming and Calibration...........................................................27
2 Fast Access to the Calibration ..............................................................................28
3 Exiting the Programming and Calibration..............................................................28
4 Programming.........................................................................................................29 
4.1 Serial Port, Printer and Fieldbuses........................................................................29
4.2 Configuration Block [1--]........................................................................................34
4.3 Scale Block [2--]....................................................................................................35
5 Calibration Block [3--]............................................................................................36 
6 Metrological Data Block [8--].................................................................................39
7 Diagnostics [9--]....................................................................................................39
Filling Modes.........................................................................41

FT-10 Fill Technical Manual, Rev. 2.21, July 2020 Page 2 of 131 
1 Mode 1: Open Container Filling as Gross .............................................................42 
2 Mode 2: Open Container Filling as Net.................................................................45
3 Mode 3: Bung-Type Container Filling as Gross.....................................................48 
4 Mode 4: Bung-Type Container Filling as Net ........................................................52
5 Mode 5: Packing / Bagging...................................................................................56
6 Mode 6: Multicycle Packing / Bagging...................................................................59
7 Mode 7: Weight-in / Weight-out.............................................................................63
8 Mode 8: Filling into the Bag...................................................................................66 
Filling Target and Preset Values Entry .................................69
Filling Block [5--] ..................................................................70
Serial Data Outputs...............................................................72
1 Continuous Data Output........................................................................................72
2 Fast Continuous Data Output................................................................................73 
3 Print Mode.............................................................................................................73
4 BSI Data Structure................................................................................................74
Modbus RTU.........................................................................79
1 Modbus RTU Data Structure.................................................................................79
Profibus (only FT-10 FILL PB) ..............................................85
1 Data Format..........................................................................................................85
2 GSD / GSDML Configuration ................................................................................86 
3 Profibus DP / Profinet Data Structure....................................................................86
Profinet (only FT-10 FILL PN)...............................................87
1 Data Format..........................................................................................................88
2 Profinet Parameters..............................................................................................88
3 GSDML Configuration and Data Structure............................................................88
Ethernet TCP/IP (only FT-10 FILL EN).................................89
1 Ethernet Setup......................................................................................................90
2 Modbus TCP Data Structure.................................................................................91
CANopen (only FT-10 FILL CO)...........................................98
1 Data Format..........................................................................................................99
2 EDS Configuration ................................................................................................99 
3 CANopen Data Structure ....................................................................................100
EtherNet/IP (only FT-10 FILL EI) ........................................107
1 Data Format........................................................................................................108
2 EtherNet/IP Parameters......................................................................................108 
3 EDS Configuration ..............................................................................................108 
4 EtherNet/IP Data Structure .................................................................................109
EtherCAT (only FT-10 FILL EC) .........................................110
1 Data Format........................................................................................................111
2 ESI Configuration................................................................................................111
3 EtherCAT Data Structure ....................................................................................111 

FT-10 Fill Technical Manual, Rev. 2.21, July 2020 Page 3 of 131 
CC-Link (only FT-10 FILL CC)............................................112
1 Data Format........................................................................................................112
2 CC-Link Configuration.........................................................................................113
3 CC-Link Data Structure.......................................................................................113
Powerlink (only FT-10Fill PL ).............................................114
1 Data Format........................................................................................................115
2 XDD Configuration..............................................................................................115
3 Powerlink Data Structure ....................................................................................115
Appendix: Data Structure Profibus DP / Profinet, 
EtherNET/IP, EtherCAT, CC-Link, Powerlink...............................116
Approved Scale’s Sealing ...................................................124
Trouble Shooting.................................................................125
Parameter Default Table.....................................................126
Setup and Calibration Menu ...............................................127
Calibration Table.................................................................128
Subject index ......................................................................129
 
 
 
 
 
 
 

FT-10 Fill Technical Manual, Rev. 2.21, July 2020 Page 4 of 131

RIGHTS AND LIABILITIES

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or

by any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of

FLINTEC GMBH

No patent liability is assumed with respect to the use of the information contained herein. While every

precaution has been taken in the preparation of this book, FLINTEC assumes no responsibility for errors

or omissions. Neither is any liability assumed for damages resulting from the use of the information

contained herein.

The information herein is believed to be both accurate and reliable. FLINTEC, however, would be obliged

to be informed if any errors occur. FLINTEC cannot accept any liability for direct or indirect damages

resulting from the use of this manual.

FLINTEC reserves the right to revise this manual and alter its content without notification at any time.

Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for

damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident,

misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product, or

failure to strictly comply with FLINTEC operating and maintenance instructions.

FLINTEC shall not be liable against any damages or problems arising from the use of any options or any

consumable products other than those designated as Original FLINTEC Products.

NOTICE: The contents of this manual are subject to change without notice.

FT-10 Fill Technical Manual, Rev. 2.21, July 2020 Page 5 of 131

1. SAFETY INSTRUCTIONS

CAUTION! READ THIS MANUAL BEFORE OPERATING OR SERVICING THIS

EQUIPMENT. FOLLOW THESE INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL

FOR FUTURE REFERENCE. DO NOT ALLOW UNTRAINED PERSONNEL TO

OPERATE, CLEAN, INSPECT, MAINTAIN, SERVICE, OR TAMPER WITH THIS

EQUIPMENT. ALWAYS DISCONNECT THIS EQUIPMENT FROM THE POWER

SOURCE BEFORE CLEANING OR PERFORMING MAINTENANCE. CALL FLINTEC

ENGINEERING FOR PARTS, INFORMATION, AND SERVICE.

WARNING! ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT.

EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST

BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN

RESULT IN BODILY HARM.

WARNING! FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT

TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND

PRONG.

WARNING! DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING ANY

CONNECTION, OPENING THE ENCLOSURE OR SERVICING.

WARNING!BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC

COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC

EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30)

SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE.

FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR

DESTRUCTION OF THE EQUIPMENT OR BODILY HARM.

CAUTION! OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE

DEVICES.

FT-10 Fill Technical Manual, Rev. 2.21, July 2020 Page 6 of 131

2. DECLARATION OF CONFORMITY

EU-Konformitätserklärung

EU-Declaration of Conformity

Monat/Jahr: month/year:

04/2016

Hersteller: Manufacturer:

Flintec GmbH

Anschrift: Address:

Bemannsbruch 9

D-74909Meckesheim

Deutschland

Produktbezeichnung: Product name:

Nr. der Bauartzulassung:

No oft the EC type-examination certificate:

Nichtselbsttätige Waage (NSW)

Non-automatic Weighing Instrument (NAWI)

FT-10 Fill and FT-10 Flow

(Wäge Indikator / Weighing Indicator):

FT-10 Fill and FT-10 Flow

DK 0199.492, Delta

Nr. der Bauartzulassung:

No oft the EC type-examination certificate:

Selbsttätige Waage zum Totalisieren

Discontinuous Totalizing automatic weighing instrument

FT-10 Fill : DK 0199.514, Delta

FT-10 Flow: DK 0199.515, Delta

entspricht dem in der Bescheinigung über die Bauartzulassung beschriebenen Baumuster sowie den

Anforderungen in der jeweils geltenden Fassung folgender Richtlinien:

corresponds to the production model described in the EC type approval certificate and to the requirements of the

current version of the following EC directives:

2014/30/EU 2014/30/EC

2014/35/EU 2014/35/EC

2004/22/EU 2004/22/EC

2014/31/EU 2014/31/EU

entsprechend den folgenden Normen:

in conformity with the following standards:

EN 45501:2015 OIML R61 EN 61326-1:2013 EN 62368-1

Die Absicherung aller produktspezifischen Qualitätsmerkmale erfolgt auf Basis eines zertifizierten

Qualitätsmanagement-Systems nach DIN ISO 9001.

All product-related features are assured by a quality system in accordance with ISO 9001.

Diese Erklärung gilt nur in Verbindung mit einer Konformitätsbescheinigung einer benannten Stelle.

This declaration is only valid with a certificate of conformity by a notified body.

Diese Erklärung bescheinigt die Übereinstimmung mit den genannten Richtlinien, beinhaltet jedoch keine

Zusicherung von Eigenschaften.

Thisdeclarationcertifies theconformitywiththelisted directives,butitisnopromiseofcharacteristics.

FT-10 Fill Technical Manual, Rev. 2.21, July 2020 Page 7 of 131

3. INTRODUCTION

3.1 Overview

FT-10 FILL filling controller is used for processing various type filling applications. It has 4 standard filling

modes for open container filling and above level bung hole filling and 2 modes for packing machines. The

controller has 4 opto-isolated digital input and 5 relay contact outputs.

3.2 Key features

FT-10 FILL

FT-10 FILL PB

FT-10 FILL PN

FT-10 FILL EN

FT-10 FILL CO

FT-10 FILL EI

FT-10 FILL EC

FT-10 FILL CC

FT-10 FILL PL

1 000 to 999 999 display resolution

Yes

High internal resolution up to 16 000 000 counts

Yes

Up to 1600 conversion per second

Yes

Serial interface RS 232C

Yes

Serial interface RS 485

Yes

Modbus RTU

Yes

Modbus TCP

Yes

Profibus DPV1 interface

Yes

Profinet interface

Yes

Ethernet interface

Yes

CANopen interface

Yes

Ethernet IP interface

Yes

EtherCAT interface

Yes

CC-Link interface

Yes

Powerlink interface

Yes

Continuous data output

Yes

Fast Continuous data output

Yes

BSI data interface

Yes

4 digital input and 5 relay contact output

Yes

Error and at zero outputs (non-isolated)

Yes

Programmable F key function ( total, t/h, Qtity or

last filling value )

Yes

Auto-zero tracking

Yes

Motion detection

Yes

Zeroing and Taring by field bus command

Yes

Adaptive digital filter for fast and stable reading

Yes

Electronic calibration (eCal) without test weights

Yes

Electronic calibration (eCal) over field bus

Yes

Zero and Span calibrations over field bus

Yes

Zero adjustment

Yes

Span adjustment with test weights

Yes

Span adjustment for filled tanks

Yes

3 point calibration ( linearity correction )

Yes

8 load cells 350 Ω or 18 load cells 1100 Ω

Yes

12 to 28 VDC power supply range

Yes

FT-10 Fill Technical Manual, Rev. 2.21, July 2020 Page 8 of 131

3.3 Specifications

Common Specifications

A/D Converter:

A/D converter type:

24 bit Delta-Sigma ratiometric with integral analog and digital filters

Conversion rate:

Up to 1600 measurement values per second

Input sensitivity:

0.4 μV/d (Approved); 0.1 μV/d (Non approved)

Analog input range:

-18 mV … +18 mV

Internal resolution:

up to 16 000 000

External Resolution:

Display resolution

up to 10 000 increment (Approved); up to 999 999 increment (Non approved)

Scale Calibration and Functions:

Calibration:

Calibration is performed with or without test weights (eCal)

Digital filter:

10 steps programmable adaptive filter

Weighing functions:

Taring, zeroing, auto zero tracking, motion detection, increased resolution

Linearity:

Within 0.0015% FS, 2 ppm/°C

Load cells:

Excitation:

5 VDC max. 300 mA

Number of load cells:

Up to 8 load cells 350 Ω or 25 load cells 1100 Ω in parallel

Connection:

4- or 6-wire technique.

Cable length: maximum 1000 m/mm² for 6-wire connection

Communication:

Data Formats

Continuous, Fast Continuous, Printer formats, BSI Protocol, Modbus RTU

RS232C

Baud rate

1200 to 115200 baud rate, 8N1 / 7O1 / 7E1 / 8O1 / 8E1

Response speed:

Up to 4 ms response delay after read/write commands

RS 485

Baud rate

1200 to 115200 baud rate, 8N1 / 7O1 / 7E1 / 8O1 / 8E1

Response speed:

Up to 4 ms response delay after read/write commands

Max Stations:

Up to 31 stations per segment

Application Modes:

Mode 1:

Open container filling as Gross

Mode 2:

Open container filling as Net

Mode 3:

Bung-Type container filling as Gross

Mode 4:

Bung-Type container filling as Net

Mode 5:

Packing / bagging

Mode 6:

Multicycle packing/bagging

Mode 7

Weigh-in / Weigh-out

Mode 8

Filling into the bag

Digital Inputs and Outputs:

Digital Inputs

4 opto-isolated digital inputs; 12 to 28 VDC, 10 mA

Digital Outputs

5 free relay contact; 250 VAC or 30 VDC, 1A

Error & Zero range

output

U0~Power supply voltage, 100 mA, Non-isolated transistor outputs

FT-10 Fill Technical Manual, Rev. 2.21, July 2020 Page 9 of 131

FT-10 FILL PB Profibus DPV1

Communication:

Data rate:

Up to 12000 kbit/s with automatic baud rate detection

GSD file

Generic GSD-file provided

Topology:

Depending on physical media

RS-485: segmented line topology without stubs

Installations:

Shielded twisted pair cable

Line length depending on physical media and transmission speed

Max. Stations:

Up to 32 stations per segment, up to 126 stations per network

Isolation:

Galvanically isolated bus electronics

Response speed:

Up to 4 ms response delay after read/write commands

FT-10 FILL PN Profinet

Communication:

Data rate:

100 Mbit/s, full duplex

GSDML file:

Generic GSDML-file provided

TCP/IP settings:

DHCP or manual IP assign over EtherX PC Software.

Device identity customization

Topology:

Line, Bus, Star or Tree topology depending on physical media

Installation:

Switched Ethernet transmission with shielded twisted pair cables and RJ-45

connectors.

Isolation:

Galvanically isolated bus electronics

Response speed:

Up to 4 ms response delay after read/write commands

FT-10 FILL EN Ethernet

Communication:

Transmission rate:

10 Mbit/s, half duplex

TCP/IP settings:

Manual IP assign over EtherX PC Software or by keys in programming mode.

Installation:

Switched Ethernet transmission with shielded twisted pair cables and RJ-45

connectors.

Web client:

Available

Response speed:

Up to 4 ms response delay after read/write commands

DC Power supply:

12 to 28 VDC (max. 300 mA)

Environment and Enclosure:

Operation temperature

-10°C … +40°C; 85% RH max, non-condensing,

-15°C … +55°C non approved, non OIML

Enclosure

Panel type, front panel and rear panel are stainless steel;

Aluminum body.

Protection

Front panel IP65

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