Floeter AirWave 1 Manuale utente

OPERATING INSTRUCTIONS

Contents

Contents 1

Safety guidelines 2

Air cushion types –FILLER 3

Air cushion types –WRAPPER 4

Machine overview 5

Technical data 5

Recommended settings 6

Accessories and spare parts 8

Operating instructions 9

Control panel settings 11

Preset and lock function 12

Change the knife 13

Change the Transport belts 16

Change the Counter pressure block 19

Film guide pins 20

Error codes 20

Options and expandability 21

Maintenance & Cleaning 23

Warranty 24

Declaration of Conformity 24

Notes 25

Support and Service 26

Document version 08.08.2018

OPERATING INSTRUCTIONS

Safety guidelines

Please read the safety guidelines and operating instruction closely before using the

machine.

- Turn off the machine and disconnect power before opening the machine or

- performing any repair or maintenance work on the machine.

- Switch off the machine if it will not be used for an extended period of time.

- Do not insert any objects into the machine when it is connected to power.

- To prevent the risk of electric shock, ensure that the machine does not come into contact

with liquids.

- Do not operate the machine without the covers for the machine components.

- Keep hair and loose clothing away from the film feed mechanism.

- Place the machine only on surfaces that are adequately large, stable, flat, and horizontal.

This machine is designed for safe operation in compliance with the use, instructions, and

guidelines specified in these operating instruction.

All persons who use this machine must be familiar with the content of these operating

instructions and must carefully follow the safety guidelines.

FLOETER shall not be responsible for damage resulting from improper use of the machine

or non-observance of the safety guidelines.

OPERATING INSTRUCTIONS

Air cushion types –FILLER

Our standard version –Polyethylene 20 µm

Type 7.1 AirWave air cushion filler 100 x 210 mm; 20 µm; 700 m

Ideal for filling small voids and for use as an intermediate layer

Type 7.2 AirWave air cushion filler 150 x 210 mm 20 µm; 700 m

Ideal for filling medium-sized voids and for use as an air cushion ring

Type 7.3 AirWave air cushion filler 200 x 210 mm; 20 µm; 700 m

Ideal for filling large voids

Type 7.4 AirWave air cushion filler 130 x 300 mm; 20 µm; 600 m

Ideal for filling large voids

Type 7.5 AirWave air cushion filler 240 x 300 mm; 20 µm; 600 m

Ideal for filling large voids

All type 7.x are also available as Jumbo rolls with more running meters per roll,

and also in 15µm or 12µm, in pink antistatic version, in our „Heavy Duty“ Version made of

compounding material, or as 100% biodegradable material.

Get in touch with us.

OPERATING INSTRUCTIONS

Air cushion types –WRAPPER

Our standard version –Polyethylene 20µm

Type 8.1 AirWave wrapper 420mm 2 large chambers; 20µm; 450 m

2 large chambers for large volumes and for use as a top layer

Type 8.2 AirWave wrapper 420mm 2 small chambers; 20µm; 450 m

2 chambers for moulded components, edge protection, and wrapping

Type 8.3 AirWave wrapper 420mm 4 chambers; 20µm; 450 m

4 chambers for use as an intermediate layer, wrapping, and envelope

Type 8.4 AirWave wrapper 420mm 8 chambers; 20µm; 450 m

8 chambers for use as an envelope and intermediate layer

Type 8.5 AirWave wrapper 420mm 7 wavy chambers; 20µm; 450 m

7 chambers for use as an envelope and intermediate layer

Type 8.6 AirWave wrapper 420mm cloud type chambers 20µm 450lfm

4 chambers for use as an envelope and intermediate layer

Type 8.3-600 AirWave wrapper 600mm 6 chambers; 20µm; 300lfm

6 chambers for use as an envelope and intermediate layer

All type 8.x are also available as Jumbo rolls with more running meters per roll,

and also in 15 µm or 12 µm, in pink antistatic version, in our „Heavy Duty“ Version made of

compounding material, or as 100% biodegradable material.

Get in touch with us.

OPERATING INSTRUCTIONS

Machine overview

Technical data

Power supply: 230 V; 50 Hz / 120 V; 60 Hz

Power consumption: 115 W (20 W Stand-By)

Production speed: 8-10 m / min

Weight: 5,6 kg

Colour: Standard: anthracite / blue (individual on request)

AirWave1 dimensions (LxWxH): 413 x 316 x 232 mm (extendible base 150mm)

Bluetooth interface: optional

Control panel

Filling pipe for air supply

Sensor end of film

Film channel

Film roll shaft

Power cord, power switch

Interface for external

control (optional)

Extendible base

Connection jumbo roll

holder (optional)

Spare part

compartment

OPERATING INSTRUCTIONS

Recommended settings

Cushion Type

Recommended

Temperature [°C]

Recommended Air Volume

[%]

PE (20µm):

7.1

170-180

7.2

170-180

7.3*)

170-180

7.4*)

170-180

7.5*)

170-180

8.1

170-180

8.2

170-180

8.3

170-180

8.4*)

170-180

8.5*)

170-180

8.6

170-180

8.3-600

170-180

100

ECO (15µm):

7.1

140-150

7.2

140-150

7.3*)

140-150

7.4*)

140-150

7.5*)

140-150

8.1

140-150

8.2

140-150

8.3

140-150

8.4*)

140-150

8.5*)

140-150

8.6

140-150

8.3-600

140-150

100

SuperECO (12µm):

7.1

140-150

7.2

140-150

7.3*)

140-150

7.4*)

140-150

7.5*)

140-150

8.1

140-150

8.2

140-150

8.3

140-150

8.4*)

140-150

8.5*)

140-150

8.6

140-150

8.3-600

140-150

100

OPERATING INSTRUCTIONS

Cushion Type

Recommended

Temperature [°C]

Recommended Air Volume

[%]

Heavy Duty (compounding material):

7.1

190-200

7.2

190-200

7.3*)

190-200

7.4*)

190-200

7.5*)

190-200

8.1

190-200

8.2

190-200

8.3

190-200

8.4*)

190-200

8.5*)

190-200

8.6

190-200

8.3-600

190-200

100

Bio:

7.1

110-120

7.2

110-120

7.3*)

110-120

7.4*)

110-120

7.5*)

110-120

8.1

110-120

8.2

110-120

8.3

110-120

8.4*)

110-120

8.5*)

110-120

8.6

110-120

8.3-600

110-120

100

*) Please consider the recommended Blowing time “BT” for the cushion types 7.3 - 7.5,

8.4 and 8.5:

00: Type 7.1 / 7.2 / 8.1 / 8.2 / 8.3

01: Type 8.4 / 8.5

02: Type 7.3

03: Type 7.4 / 7.5

Please ask your foreman for the required code for Level 2.

The listed settings are recommendations to ensure a longer life of the machine by still

good cushion results. Do not exceed these settings. But temperature and air volume can

differ a little bit depending on field of application and environmental conditions.

OPERATING INSTRUCTIONS

Accessories and spare parts

Hex key (4 pcs)

Teflon belt (1 pcs)

Knife (1 pcs)

Power cord (1 pcs)

Fuse (1 pcs)

Film guide pins (2 pcs)

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